Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes exceptional craftsmanship, meticulously engineered to proficiently bolster and impeccably guide conveyor belts. This ensures a seamless flow of material transportation while significantly enhancing operational efficiency. Crafted from the finest, most durable materials, this idler effortlessly tackles heavy loads and demanding environments. Its precision engineering minimizes both friction and wear on your conveyor belt, greatly extending belt life and dramatically reducing maintenance costs. With easy installation and maintenance, the Conveyor Idler is an indispensable solution across industries such as mining, construction, and manufacturing. Enhance the efficiency and reliability of your conveyor system with our robust, long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are a triumph of modern engineering, exhibiting a wide array of extraordinary properties such as superb wear resistance, outstanding oil resistance, and resilience to acids and alkalis. With added advantages like ozone resistance, exceptional aging resistance, and low-temperature endurance, they excel with tear resistance and exceptional impact absorption. Their impressive elasticity and vibration damping capabilities make them ideal for high-load applications. These multifaceted products find widespread application across numerous industries, ranging from national defense and mining machinery to construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, marks a high-performance innovation produced exclusively by our factory. This material outperforms conventional metal rollers with its superior wear resistance, exceptional corrosion prevention, non-stick nature, and self-lubricating properties. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its outstanding mechanical and physical characteristics among engineering plastics, both the roller surface and seat cover achieve unmatched performance, surpassing traditional materials.
The tapered self-aligning roller is a marvel of engineering, meticulously designed to robustly support conveyor belts and their material payloads. As a vital component, it ensures the stable operation of conveyor systems. These rollers provide unparalleled value and efficiency, playing a critical role in material transportation. Their exceptional characteristics are crucial across a vast array of fields and industries. As they evolve and improve, they consistently earn praise and admiration from users.
Our company leads in the production of specialized wing rollers, also known as retaining or vertical rollers. Essential for self-aligning roller systems, these components connect expertly to self-aligning brackets. Strategically positioned on both sides of conveyor belts, wing rollers are pivotal in preventing belt misalignment, ensuring operational stability and maximizing efficiency.
We excel in manufacturing parallel rollers, renowned for their exceptional wear resistance and extremely low friction coefficient, minimizing belt wear. These rollers boast remarkable self-lubricating properties, eliminating the need for oil and preventing sticking even under stringent conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand repeated shocks and vibrations, these rollers perform excellently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation and extended service life. Our factory also offers a wide range of conveyor belt-related products to meet every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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