Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, high-caliber product, intricately designed to seamlessly support and guide conveyor belts, ensuring sleek and efficient material transport. Crafted from durable materials, this idler is engineered to endure heavy loads and harsh environments. Its meticulously-designed structure minimizes friction and wear on conveyor belts, significantly prolonging their lifespan while reducing maintenance costs. Easy to use, install, and maintain, the Conveyor Idler is an ideal solution for various industries, including mining, construction, and manufacturing. Enhance your conveyor system's performance with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of features, including outstanding wear, oil, and acid-alkali resistance. They also offer ozone resistance, aging resilience, and cold endurance, along with tear and impact resistance. Their high elasticity and excellent vibration absorption make them perfect for supporting large loads. These adaptable products are extensively used across numerous industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is constructed from ultra-high molecular weight polyethylene pipe, a superior material uniquely produced by our facility. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover deliver outstanding performance benefits compared to conventional materials.
The tapered self-aligning roller is masterfully designed to provide strong support for conveyor belts and their loads, functioning as a crucial component to guarantee the steady operation of conveyor systems. These rollers offer significant value and effectiveness in use, fulfilling an essential role in material conveyance. Their exceptional product features have secured their critical presence across a broad spectrum of fields and industries. Over time, they have continued to develop and surpass expectations, earning ongoing admiration and recognition from users.
Our company excels in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are linked to self-aligning brackets and are crucial in self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers are vital in preventing belt misalignment, ensuring operational stability and efficiency.
We specialize in crafting parallel rollers, noted for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure seamless performance and extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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