Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-of-the-line, high-quality component, ingeniously engineered to flawlessly support and guide conveyor belts, ensuring the smoothest and most efficient material transportation experience. Meticulously crafted with robust materials, this idler is designed to withstand heavy loads and challenging working conditions with ease. Its precision-crafted design reduces friction and wear on the conveyor belt, significantly extending its lifespan while cutting down maintenance expenses. User-friendly and easy to install and maintain, the Conveyor Idler is the perfect solution for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our trustworthy and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products feature a remarkable range of properties, such as outstanding wear resistance, oil resistance, and acid and alkali resistance. They also provide ozone resistance, aging resistance, and low temperature resilience, along with tear resistance and impact resistance. With high elasticity and strong vibration absorption, they are ideal for supporting large loads. These versatile products are widely applied across various industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a superior material independently produced by our factory. This exceptional material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver outstanding performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to deliver robust support for conveyor belts and the materials they transport, serving as a vital component to ensure the stable operation of conveyor systems. These rollers provide significant value and efficacy during use, ensuring their pivotal role in material transportation. Their remarkable product characteristics have cemented their indispensable role across a multitude of fields and industries. Over time, they have evolved and thrived, continuously receiving accolades and admiration from users.
Our company leads the industry in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These critical components connect to self-aligning brackets and are essential in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are crucial in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, featuring exceptional wear resistance and an ultra-low friction coefficient, which ensures minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.