Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, premier-grade component that has been meticulously crafted to support and guide conveyor belts with absolute precision, ensuring seamless and efficient material transport. Manufactured from long-lasting, resilient materials, this idler is engineered to endure heavy loads and withstand challenging environments effortlessly. Its precisely calibrated design minimizes friction and wear on conveyor belts, significantly enhancing their longevity and reducing maintenance costs. Easy to install and maintain, this user-friendly Conveyor Idler is the ultimate solution for diverse industries, including mining, construction, and manufacturing. Elevate the efficiency and reliability of your conveyor system with our robust and enduring Conveyor Idler.
Our advanced polyurethane products boast a stunning array of properties, including exceptional wear, oil, and acid-alkali resistance. They also deliver outstanding ozone resistance, impressive aging resilience, and remarkable low-temperature toughness, along with robust tear and impact resistance. With high elasticity and exceptional vibration absorption, they are perfectly suited for supporting large loads. These versatile marvels are extensively utilized across numerous sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from the ultra-high molecular weight polyethylene pipe, an extraordinary high-performance material produced exclusively by our factory. This remarkable material stands out for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its unparalleled mechanical and physical characteristics among engineering plastics, the roller surface and seat cover achieve extraordinary performance benefits over conventional materials.
The tapered self-aligning roller is skillfully engineered to provide robust support for conveyor belts and their loads, serving as a pivotal component that ensures the stable operation of conveyor systems. These rollers offer exceptional value and efficacy during use, playing a vital role in material conveyance. Their outstanding product features have firmly established their indispensable presence across a diverse array of fields and industries. Over time, they have continuously evolved and excelled, earning ongoing accolades and recognition from users.
Our company stands at the forefront of specialized wing roller manufacturing, also known as retaining rollers or vertical rollers. These essential components are intricately connected to self-aligning brackets and play a crucial role in self-aligning roller systems. Strategically installed on either side of the conveyor belt, wing rollers are instrumental in preventing belt misalignment, ensuring continuous operational stability and peak efficiency.
We pride ourselves on producing parallel rollers, renowned for their extraordinary wear resistance and ultra-low friction coefficient, effectively minimizing belt wear. These rollers are distinguished by their excellent self-lubricating properties, which eliminate the need for oil injection and minimize the risk of sticking under harsh conditions. They offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure seamless performance and extended service life. Our factory also supplies a comprehensive range of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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