Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the unparalleled excellence of our Conveyor Idler, a premium-grade component meticulously designed to provide flawless support and guidance for conveyor belts, ensuring smooth and efficient material transportation. Built with durable materials, this robust idler is engineered to withstand heavy loads and challenging working conditions. Its precision-crafted design significantly reduces friction and wear on the conveyor belt, dramatically extending its lifespan and slashing maintenance costs. User-friendly and easy to install, this idler is a perfect fit for various industries, including mining, construction, and manufacturing. Transform your conveyor system with the reliability and longevity of our Conveyor Idler.
Our cutting-edge polyurethane products are celebrated for their extraordinary properties, boasting exceptional wear resistance, oil resistance, and outstanding resistance to acids and alkalis. With remarkable ozone, aging, and low temperature resilience, they also offer superior tear and impact resistance. The high elasticity and potent vibration absorption make them ideal for large load support capacity. These versatile products are extensively used across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a premium material independently manufactured by our factory. This high-performance material is distinguished by its wear resistance, corrosion resistance, non-stick, and self-lubricating properties, surpassing conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, ensures the roller surface and seat cover deliver outstanding advantages over traditional materials.
The expertly designed tapered self-aligning roller provides robust support for conveyor belts and the materials carried, serving as an essential component to ensure the stable operation of conveyor systems. These rollers offer immense value and effectiveness during use, playing a pivotal role in material transportation. Their exceptional product characteristics have cemented their vital role across various fields and industries. Over the years, they have continued to evolve and excel, earning ongoing praise and admiration from satisfied users.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These indispensable components are integral to self-aligning roller systems, connected to self-aligning brackets. Installed strategically on both sides of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability and efficiency.
We distinguish ourselves in the production of parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers boast outstanding self-lubricating properties, negating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and exhibit resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers perform efficiently within a temperature range of -40ºC-90ºC. With superior mechanical properties, lightweight design, easy installation, and maintenance-free operation, they ensure smooth performance and extended service life. Our factory further offers a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.