Product Name: Conveyor Idler
Category: Conveyor Idler
Allow us to unveil our exceptional Conveyor Idler, a masterpiece of precision and engineering brilliance, designed to deliver impeccable support and direction for conveyor belts within the sphere of material transportation. Crafted from strong and enduring materials, this idler effortlessly conquers heavy-duty loads and tough environments. Its meticulously engineered design significantly reduces friction and wear on conveyor belts, greatly prolonging their lifespan and substantially lowering maintenance costs. Easy to install and user-friendly, this idler is the perfect choice for industries like mining, construction, and manufacturing. Boost your conveyor system's efficiency and dependability with our resilient and durable Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their extraordinary attributes! With outstanding wear, oil, and acid resistance, alongside exceptional resilience to ozone and aging, they offer unmatched tear and impact durability, coupled with high elasticity and superior vibration absorption. This makes them ideal for supporting substantial loads. These versatile products are extensively applied across a multitude of industries, including national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a premium material innovated in-house for extraordinary performance. Known for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubricating properties, this material surpasses traditional metal rollers. The integration of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical properties among engineering plastics, ensures both the roller surface and seat cover deliver unparalleled performance benefits over conventional materials.
The tapered self-aligning roller is ingeniously designed to provide robust and dependable support for conveyor belts and transported materials, serving as a cornerstone for stable and efficient conveyor system operations. These rollers offer exceptional value and performance, cementing their indispensable role in material transport. Their remarkable features make them essential across diverse sectors and industries. Over time, they have continually received praise and admiration from users.
Our company leads the field in the specialized production of wing rollers, also known as retaining or vertical rollers. These vital components, connected to self-aligning brackets, play a crucial role in ensuring precise belt alignment, thereby guaranteeing consistent operational stability. Strategically positioned on both sides of the belt, our wing rollers efficiently prevent misalignment, enhancing the system's efficiency and overall performance.
We excel in manufacturing parallel rollers with outstanding wear resistance and an ultra-low friction coefficient, significantly reducing belt wear. These rollers possess self-lubricating properties, eliminating the need for oil and preventing sticking even in the harshest conditions. They are anti-static and exhibit resistance to combustion, aging, and corrosion from acids, alkalis, and solvents. Capable of withstanding repeated shocks and vibrations, they perform efficiently over a wide temperature range of -40ºC to 90ºC. Their superior mechanics, lightweight construction, and maintenance-free operation ensure seamless performance and extended service life. Our factory also offers a vast array of conveyor belt products to meet your specific needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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