Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is the epitome of superior craftsmanship, engineered with precision to flawlessly support and guide conveyor belts. This ensures the uninterrupted and efficient movement of materials. Built from resilient, durable materials, this idler withstands hefty loads and harsh environments, proving its reliability. Its meticulously designed structure minimizes friction and wear on the conveyor belt, thus remarkably extending its operational life while slashing maintenance expenses. User-friendly and straightforward to install, the Conveyor Idler is perfect for industries like mining, construction, and manufacturing, offering a robust, dependable solution that enhances conveyor system efficiency.
Our groundbreaking polyurethane products shine with an impressive spectrum of properties such as outstanding wear, oil, and acid/alkali resistance. In addition, they offer remarkable ozone and aging resistance, as well as resilience to low temperatures. Coupled with their tear and impact resistance, high elasticity, and excellent vibration absorption, they deliver superior load support. These versatile products find widespread application in numerous sectors, including national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment, underlining their indispensable role.
The roller surface boasts construction from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely crafted by our facility. Distinguished by its superior wear and corrosion resistance, non-adhesion, and self-lubrication, it surpasses traditional metal rollers. By incorporating UHMW-PE, celebrated for its exceptional mechanical and physical properties among engineering plastics, our roller surface and seat cover distinctly outperform conventional materials, offering unparalleled performance benefits.
Designed with expertise, the tapered self-aligning roller provides steadfast support for conveyor belts and their loads. It is a vital component ensuring the stable operation of conveyor systems. Throughout its use, these rollers demonstrate significant value and efficiency, underscoring their pivotal role in material conveyance. Their exemplary qualities are fundamental across various industries, continuously evolving and garnering acclaim from users for their excellence and reliability.
Our company proudly leads in the specialized production of wing rollers, also known as retaining or vertical rollers. These indispensable components are integral to self-aligning roller systems, strategically installed on either side of the conveyor belt. Wing rollers are crucial in maintaining belt alignment, ensuring operational stability and enhancing efficiency.
Specializing in the production of parallel rollers, we offer unmatched wear resistance and an ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast exceptional self-lubricating properties, eliminating the necessity for oil injection and minimizing sticking risks under harsh conditions. With anti-static properties and resistance to combustion, aging, and chemical corrosion, they endure repeated shocks and vibrations, operating effectively in temperatures from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee smooth, long-lasting performance. Our factory also delivers a comprehensive range of conveyor belt-related products to fulfill all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.