Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution meticulously crafted to fulfill the diverse and demanding specifications of contemporary material handling systems, ensuring seamless and efficient operations at all times.
Exceptional Durability
Expertly constructed with premium-grade materials, our conveyor idler boasts outstanding resistance against wear, corrosion, and impact. Engineered to endure heavy loads and continuous operation, it guarantees an extended service life even in the most challenging industrial environments, such as mines, ports, and large-scale manufacturing facilities.
Precision Engineering for Optimal Performance
Meticulously machined for impeccable alignment and balance, the idler significantly diminishes vibration and noise during operation. This precision engineering ensures smoother conveyor belt movement, reduces the risk of belt misalignment and premature wear, thereby elevating the overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously designed surface finish, our conveyor idler delivers exceptionally low friction. This innovative design reduces the power needed to drive the conveyor, minimizes heat generation, and further extends the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Aware of the critical need to minimize downtime in industrial operations, our conveyor idler features a design that ensures straightforward installation. This allows for quick and hassle-free replacement or upgrading of existing idlers. The modular design also simplifies maintenance, providing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to various conveyor belt widths and types, our idler can be customized to meet specific project requirements. Whether it's a high-speed parcel sorting system, a heavy-duty ore transport line, or a standard factory conveyor, our product delivers consistent and reliable performance tailored to your needs.
Quality Assurance and After-Sales Support
With a commitment to delivering superior quality, each conveyor idler undergoes stringent quality control procedures before leaving our factory. Our dedicated after-sales support team is always on standby to provide technical assistance, spare parts, and any other support needed to ensure the seamless functionality of your conveyor system.
Choose our conveyor idler to experience a significant enhancement in productivity, a notable reduction in operating costs, and a more reliable material handling process.
Our polyurethane products are engineered to provide an exceptional suite of properties, including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. Their low-temperature durability, tear and impact resistance, high elasticity, and strong vibration absorption make them indispensable across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material, crafted from ultra-high molecular weight polyethylene pipes and expertly extruded in-house, surpasses traditional materials in wear and corrosion resistance, non-adhesion, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE) renowned for its superior mechanical and physical characteristics within engineering plastics, we significantly enhance the roller surface and seat cover. Compared to traditional options, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, providing unparalleled wear resistance and an exceptionally low friction coefficient to preserve belt integrity. Their outstanding self-lubricating properties enable operation without oil injection and prevent jamming, even in severe conditions. These rollers are antistatic, flame resistant, and resilient against aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations, operating within a temperature range of -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our wide-ranging product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Experience precision engineering at its finest! The roller pipe is crafted using an advanced automatic cutting machine that ensures flawless cuts. The pipe's integrity remains untouched-no deformation or chips. Enjoy high perpendicularity between the fracture and pipe, with impeccable parallelism at both ends.
(2) Our roller pipe undergoes meticulous processing with a specialized boring machine, expertly boring both ends simultaneously for where bearings sit. This guarantees exceptional coaxiality, seamlessly completing the end face flattening and interior angle cutting in one streamlined operation.
(3) Anti-rust painting on the inner walls of the supporting roller guarantees remarkable corrosion resistance, extending product longevity.
2. Roller Shaft
Precision is paramount with our slot flat double-end milling machine, which processes both ends of the roller shaft in perfect symmetry, ensuring flawless alignment.
3. Bearing:
1) We utilize top-tier domestic and international roller bearing brands, reinforcing quality and reliability.
2) Benefit from our semi-automatic, precise quantitative filling of low-temperature lithium-based grease, eliminating future refill needs. This grease offers excellent cold resistance, enhancing performance.
4. Sealing
Our innovative sealing combines a non-contact labyrinth with a contact lip, delivering superior waterproof and dustproof capabilities for outstanding durability.
5. Product Assembly
Precision assembly is achieved through an automated pressing process that guarantees high accuracy in the assembly of the supporting rollers, optimizing their performance.
6. Welding:
Our fully automatic mixed gas shielded welding ensures superior seam quality and high welding precision, complemented by dust removal systems for a safe, efficient, and environmentally-friendly process.
7. Coating:
Utilizing a cutting-edge, dust-free sealed automatic coating line, we deliver seamless automation from loading to unloading, coating, palletizing, and packaging, while ensuring exhaust gas is treated harmlessly.
We offer a diverse range of high-quality rollers, idlers, pulleys, rubber belts, and belt conveyors to address all your industrial needs efficiently.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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