Product Name: Conveyor Idler
Category: Conveyor Idler
Discover unparalleled excellence with our Conveyor Idler, a premium, high-grade component crafted to perfectly support and seamlessly guide conveyor belts. This ensures uninterrupted and efficient material transport. Forged from durable materials, this idler is designed to endure heavy-duty loads and challenging environments. Its precisely-engineered build minimizes friction and wear on conveyor belts, significantly prolonging their operational lifespan while slashing maintenance costs. Designed for ease of use, installation, and upkeep, our Conveyor Idler is the ideal choice for a multitude of industries, such as mining, construction, and manufacturing. Enhance the efficiency of your conveyor systems with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of attributes, including outstanding wear, oil, and acid-alkali resistance. They also possess ozone resilience, aging resistance, and exceptional low-temperature toughness, complemented by tear and impact resistance. Their high elasticity and excellent vibration absorption capabilities make them perfectly suited for bearing large loads. These adaptable products are extensively applied across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Crafted with precision, the roller surface is composed of ultra-high molecular weight polyethylene pipe, a cutting-edge material uniquely produced by our factory. This material stands out for its exceptional wear resistance, corrosion resistance, non-adhesion properties, and self-lubrication, setting it apart from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, guarantees that the roller surface and seat cover provide unmatched performance advantages over traditional materials.
The tapered self-aligning roller is masterfully crafted to provide sturdy support for conveyor belts and their payloads, acting as a vital component to ensure the steady operation of conveyor systems. These rollers deliver significant value and efficiency in use, playing an integral role in material transfer. Their outstanding product features have established their essential presence across numerous domains and industries. Over time, they have continually advanced and excelled, earning sustained acclaim and acknowledgment from users.
Our company is at the forefront of specialized manufacturing of wing rollers, also known as retaining rollers or vertical rollers. These essential components are linked to self-aligning brackets and play a critical role in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers are key to preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, notable for their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers feature excellent self-lubricating properties, negating the need for oil injection and reducing the risk of sticking, even under harsh conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure seamless performance and a prolonged service life. Our factory also provides a comprehensive range of conveyor belt-related products to satisfy all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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