Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler exemplifies manufacturing excellence, meticulously crafted to offer unparalleled support and direction for conveyor belts. Engineered for supreme efficiency, it ensures smooth, uninterrupted material transport across diverse industries. Constructed from premium, enduring materials, this idler is adept at managing heavy loads and challenging operational environments. Its advanced design significantly reduces friction and minimizes belt wear, effectively extending belt longevity while lowering maintenance expenses. Simple to install and upkeep, it provides exceptional adaptability for sectors like mining, construction, and manufacturing. Elevate your conveyor systems to new heights of performance and reliability with our sturdy Conveyor Idler.
Explore our cutting-edge polyurethane products, which feature an impressive spectrum of characteristics, including exceptional wear, oil, and harsh chemical resistance. These products also showcase remarkable ozone resilience, along with superb endurance against aging and low temperatures. With high tear and impact resistance, they efficiently absorb vibrations, making them ideal for substantial load support. These versatile products find extensive applications across a wide array of industries, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly manufactured from ultra-high molecular weight polyethylene pipe, an elite material exclusively crafted in our facility. Known for its superior wear and corrosion resistance, non-stick properties, and self-lubrication, this material surpasses the capabilities of traditional metal rollers. By integrating ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical properties among engineering plastics, our roller surfaces and seat covers offer extraordinary benefits over conventional materials, establishing a new benchmark for performance.
The tapered self-aligning roller is skillfully designed to deliver steadfast support for conveyor belts and their loads, playing a vital role in ensuring the dependable functionality of conveyor systems. These rollers provide immense value and effectiveness, crucial to material conveyance. Their exceptional features have solidified their indispensable status across various industries. Continuously advancing and refining, these rollers receive ongoing acclaim and trust from users, confirming their excellence and crucial nature over the years.
Our company leads in the production of wing rollers, also referred to as retaining or vertical rollers. These essential components attach to self-aligning brackets and are pivotal for the success of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are crucial in preventing belt misalignment, ensuring smooth, efficient conveyor operation, thus boosting overall productivity and dependability.
We specialize in manufacturing parallel rollers, renowned for their extraordinary wear resistance and exceptionally low friction coefficient, ensuring minimal belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oil and reducing sticking risks even under challenging conditions. They are anti-static, fire-resistant, and resilient against aging and corrosion from acids, alkalis, and solvents. Designed to withstand repeated shocks and vibrations, they function effectively across a temperature range of -40ºC to 90ºC. With superior mechanical qualities, lightweight construction, and maintenance-free operation, our rollers assure smooth performance and longevity, while our factory offers a comprehensive range of conveyor belt-related products to meet all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.