Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, top-tier component that has been meticulously engineered to seamlessly support and expertly guide conveyor belts, ensuring the smoothest and most efficient material transportation imaginable. Crafted with resilient, high-grade materials, this idler is engineered to withstand even the heaviest loads and most challenging working conditions. Its precision-crafted design is optimized to minimize friction and reduce wear on the conveyor belt, significantly extending its lifespan and slashing maintenance costs. User-friendly and straightforward to install and maintain, the Conveyor Idler is the ideal solution for a wide range of industries, such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products boast an impressive array of attributes, including remarkable wear resistance, oil resistance, and resistance to acids and alkalis. They also provide ozone resistance, aging resistance, and resilience at low temperatures, combined with exceptional tear and impact resistance. Their high elasticity and robust vibration absorption capabilities make them ideal for supporting large loads. These versatile products find extensive applications across a multitude of industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material that is independently produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), which is celebrated for its superior mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover offer exceptional performance advantages over traditional materials.
The tapered self-aligning roller is expertly crafted to provide robust support for conveyor belts and the materials they carry, serving as a crucial component to ensure the stable operation of conveyor systems. These rollers are invaluable during use, as they play a pivotal role in material transportation. Their exemplary product characteristics have secured their essential role across diverse fields and industries. Over time, they have continued to evolve and thrive, earning continuous praise and admiration from users.
Our company stands at the forefront of specialized production for wing rollers, also known as retaining rollers or vertical rollers. These essential components are integrated with self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are critical in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers that are distinguished by their extraordinary wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking even under harsh conditions. They offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure seamless performance and a prolonged service life. Our factory also provides a comprehensive selection of conveyor belt-related products to meet all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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