Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a revolutionary solution expertly crafted to meet the multifaceted and rigorous demands of contemporary material handling systems, ensuring seamless operations.
Exceptional Durability
Constructed using top-tier, premium-grade materials, our conveyor idler boasts remarkable resistance to wear, corrosion, and impact. It is specifically engineered to endure heavy loads and relentless operation, guaranteeing a prolonged service life even in the most challenging industrial environments, such as mines, ports, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
The idler is meticulously machined to maintain impeccable alignment and balance. This precision dramatically reduces vibration and noise during operation, facilitating smoother conveyor belt movement. It also minimizes the risk of belt misalignment and premature wear, significantly enhancing the overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously designed surface finish, our conveyor idler provides exceptionally low friction. This feature not only decreases the power consumption needed to drive the conveyor but also reduces heat generation, further extending the longevity of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical importance of minimizing downtime in industrial operations, our conveyor idler is designed for effortless installation, allowing for swift and trouble-free replacement or upgrade of existing idlers. Additionally, its modular design streamlines maintenance, granting easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is tailored to cater to a wide array of conveyor belt widths and types, offering customization to meet specific project requirements. Whether it's a high-speed parcel sorting setup, a heavy-duty ore transport line, or a general factory conveyor, our product consistently delivers dependable performance.
Quality Assurance and After-Sales Support
We are unwaveringly committed to delivering superior quality. Every conveyor idler undergoes rigorous quality control protocols before leaving our facility. In addition, our dedicated after-sales team is always on standby to provide technical assistance, supply spare parts, and offer any other support necessary to ensure the smooth operation of your conveyor system.
Choose our conveyor idler to experience heightened productivity, lower operating costs, and a more dependable material handling process.
Our polyurethane products are a testament to exceptional craftsmanship, exhibiting a myriad of outstanding properties including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They are also engineered for low temperature resistance, tear resistance, impact resistance, high elasticity, robust vibration absorption, and substantial load support capacity. These versatile features render them essential across various sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Crafted from ultra-high molecular weight polyethylene pipes and expertly extruded in our facilities, our innovative roller surface material stands out with superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication. The use of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical properties among engineering plastics, significantly enhances the roller surface and seat cover, delivering remarkable performance and longevity compared to traditional materials.
Engineered for unmatched excellence, our parallel rollers offer extraordinary wear resistance and an exceptionally low friction coefficient, safeguarding belt integrity. With exceptional self-lubricating properties, they operate without oil injection and remain jam-free even under extreme conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents, and can withstand repeated shocks and vibrations while operating within a temperature range of -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Precision-crafted roller pipes are meticulously cut using state-of-the-art automatic machinery. This ensures flawless, chip-free edges, maintaining high perpendicularity and exceptional parallelism across both ends of the pipe.
(2) Our roller pipe benefits from the precision of a specialized boring machine, expertly boring both ends with exacting coaxiality. This process seamlessly integrates the end face flattening and interior angle cutting, all in a single, swift operation.
(3) The inner walls of the support rollers receive an anti-rust paint treatment, ensuring superb corrosion resistance and longevity.
2. Roller Shaft
A slot flat double end milling machine is employed to craft the symmetrical slot flats at both ends of the roller shaft, delivering unmatched precision and symmetry.
3. Bearing:
1) Our bearings are sourced from leading domestic and international brands, guaranteeing top-tier performance and reliability.
2) A semi-automatic system ensures precise, quantitative filling of low-temperature lithium-based lubricating grease, eliminating future refilling needs while providing excellent cold resistance.
4. Sealing
Our advanced sealing utilizes a composite structure of non-contact labyrinth and contact lip seals, delivering superior waterproofing and dustproofing for remarkable sealing efficiency.
5. Product Assembly
Automated pressing technology is employed to achieve high assembly accuracy for supporting rollers, ensuring precision in every piece.
6. Welding:
Fully automated mixed gas shielded welding guarantees pristine seam quality and precision. Coupled with advanced dust extraction systems, this process is efficient, safe, and eco-friendly.
7. Coating:
Our cutting-edge, dust-free, sealed automatic coating line performs loading, unloading, coating, palletizing, and packaging with environmental care, including the safe processing of exhaust gases.
A wide range of rollers, idlers, pulleys, rubber belts, and belt conveyors is available, catering to diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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