Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Discover our conveyor idler, a meticulously engineered masterpiece crafted to address the multifaceted and rigorous demands of contemporary material handling systems.
Exceptional Durability
Forged from top-tier materials, our conveyor idler stands as a beacon of durability, boasting phenomenal resistance to wear, corrosion, and impact. It is crafted to handle substantial loads and relentless operation, securing extended service life even within the most strenuous industrial settings such as mines, bustling ports, and expansive manufacturing hubs.
Precision Engineering for Optimal Performance
Our idler is honed with exceptional precision to ensure flawless alignment and balance. This meticulous engineering reduces vibration and noise, facilitating fluid conveyor belt motion. It minimizes belt misalignment risks and premature wear, thereby elevating the system's efficiency and reliability.
Low Friction Design
Incorporating advanced bearing technology and a specifically crafted surface finish, our idler delivers minimal friction. This design not only slashes power consumption but also cuts down on heat generation, thus extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the crucial need to reduce downtime, our conveyor idler is engineered for seamless installation, allowing for quick and effortless substitution or enhancement of existing systems. Its modular design streamlines maintenance, granting easy access for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to an array of conveyor belt widths and configurations, customizable to meet unique project needs. From high-velocity parcel sorting to robust ore transport systems, and general factory conveyors, our product ensures unwavering performance.
Quality Assurance and After-Sales Support
Dedication to quality is our promise. Every conveyor idler is subjected to rigorous quality control before dispatch. Our responsive after-sales team stands ready to provide technical guidance, supply spare parts, and offer any assistance necessary for uninterrupted conveyor system operation.
Opt for our conveyor idler and unlock new levels of productivity, cost efficiency, and reliability in your material handling operations.
Our polyurethane products exhibit an impressive range of properties, including outstanding wear, oil, and chemical resistance. They offer resilience against ozone and aging, with low-temperature endurance, tear and impact resistance. High elasticity and strong vibration absorption, coupled with significant load-bearing capabilities, make these products indispensable across diverse industries like defense, mining, construction, textile, wood processing, printing, metallurgy, agriculture, and sports.
Our state-of-the-art roller surface is crafted from ultra-high molecular weight polyethylene pipes, meticulously extruded by our in-house team. This material outperforms traditional options in wear, corrosion resistance, non-adhesion, and self-lubrication. Employing UHMW-PE, renowned for its mechanical and physical superiority among engineering plastics, enhances the roller's surface and seat cover, offering significant performance and longevity advantages.
Our parallel rollers are designed for superior performance, featuring unparalleled wear resistance and an exceptionally low friction coefficient to protect belt integrity. With self-lubricating properties, they require no oil and resist jamming under harsh conditions. They are antistatic, combustion-resistant, and withstand aging, acids, alkalis, and solvents. Resilient to shocks and operating between -40ºC to 90ºC, these lightweight, easy-to-install, and maintenance-free rollers ensure smooth operation and longevity, addressing all conveyor belt needs in our comprehensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) We employ an advanced automatic cutting machine for our roller pipes, ensuring precision with no deformation or chips. This results in a high degree of perpendicularity between the fracture and the pipe, with exceptional parallelism at both ends.
(2) Our roller pipes are meticulously crafted using a specialized boring machine that simultaneously bores both ends where bearings are installed, achieving high coaxiality. This process is seamless, completing end face flattening and interior angle cutting in a single, efficient step.
(3) The inner wall of the supporting roller undergoes anti-rust painting, enhancing its outstanding corrosion resistance.
2. Roller Shaft
Utilizing a slot flat double end milling machine, we ensure the slot flat at both ends of the roller shaft is processed synchronously, achieving perfect symmetry.
3. Bearing:
1) We use roller bearings from top-tier domestic and international brands, ensuring superior performance.
2) Our bearings benefit from semi-automatic quantitative filling of low-temperature lithium-based lubricating grease, which eliminates the need for future refilling and provides excellent cold resistance.
4. Sealing
Featuring a composite sealing structure that combines non-contact labyrinth and contact lip seals, our design ensures superb waterproof and dustproof capabilities, delivering exceptional sealing efficacy.
5. Product Assembly
The assembly of our supporting rollers is enhanced by automatic pressing, guaranteeing precise overall assembly accuracy.
6. Welding:
Our welding process utilizes fully automatic mixed gas shielded welding, resulting in high-quality weld seams and superior welding accuracy. Equipped with dust extraction devices, the process is safe, efficient, environmentally friendly, and promotes a healthy workspace.
7. Coating:
We employ a state-of-the-art, dust-free sealed, and eco-friendly automatic coating line that streamlines the entire process from automatic loading and unloading to coating, palletizing, and packaging, while ensuring the harmless treatment of exhaust gases.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, meeting diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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