Product Name: Conveyor Idler
Category: Conveyor Idler
Step into a realm of unmatched engineering prowess with our Conveyor Idler, a true testament to superior craftsmanship. Ingeniously engineered to stabilize and seamlessly guide conveyor belts, it ensures a flawless material transport experience, dramatically enhancing operational efficiency. Constructed using the highest quality, durable materials, this idler effortlessly manages heavy-duty loads, resiliently facing harsh environmental conditions. Its precision-crafted design minimizes friction and wear, prolonging your conveyor belt's life while significantly slashing maintenance expenses. User-centric by design, the Conveyor Idler is remarkably straightforward to install and maintain, establishing itself as an invaluable asset for industries spanning mining, construction, and manufacturing. Elevate your conveyor system to new heights of performance with our rugged, reliable, and enduring Conveyor Idler.
Our state-of-the-art polyurethane products are the hallmark of contemporary engineering advancements, showcasing a stunning range of unique properties. They deliver unparalleled wear and oil resistance, superior resilience against acids and alkalis, and excel in ozone resistance, aging resistance, and outstanding durability even in low temperatures. With exceptional tear resistance and superior impact absorption, their elasticity and vibration damping capabilities make them ideal for high-load scenarios. These versatile marvels are widely utilized across a plethora of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing an innovation that redefines excellence: the roller surface crafted from ultra-high molecular weight polyethylene (UHMW-PE) pipe, produced exclusively by our factory. This avant-garde material outperforms traditional metal rollers with superior wear resistance, corrosion prevention, non-stick properties, and self-lubricating abilities. Harnessing the extraordinary mechanical and physical properties of UHMW-PE, recognized as the best of its kind among engineering plastics, both the roller surface and seat cover provide exceptional performance, setting unprecedented standards compared to conventional materials.
Unveiling the engineering wonder of the tapered self-aligning roller, meticulously designed to provide unwavering support for conveyor belts and their material loads. This indispensable component guarantees stable and efficient conveyor system operations. Offering remarkable value and performance, these rollers are essential in material transportation and have earned acclaim across numerous fields and industries. As they continue to advance, they receive widespread accolades and admiration from users, solidifying their position as vital components in modern industrial applications.
Our company stands at the forefront as a leading authority in the specialized production of wing rollers, also known as retaining or vertical rollers. These essential components ensure the integrity of self-aligning roller systems, meticulously connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system.
We are masters in the manufacture of parallel rollers, celebrated for their extraordinary wear resistance and incredibly low friction coefficient, which drastically reduces belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and preventing sticking, even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to endure constant shocks and vibrations, these rollers perform flawlessly within temperature ranges from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and ease of installation and maintenance guarantee smooth, maintenance-free operation with an extended service lifespan. Our factory also provides a comprehensive selection of conveyor belt-related products to satisfy every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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