Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents a pinnacle of engineering excellence as a premium, high-quality component. This meticulously crafted idler is expertly designed to guide and support conveyor belts with unparalleled precision, ensuring flawless material transportation. Constructed from the most durable materials, it is built to withstand the toughest loads and harsh working environments. The idler's precision-crafted design not only minimizes friction and wear on conveyor belts but also significantly extends their longevity, ultimately reducing maintenance expenses. User-friendly, this idler is straightforward to install and maintain, making it an optimal solution for industries including mining, construction, and manufacturing. Elevate your conveyor system's performance with our dependable and enduring Conveyor Idler.
Our groundbreaking polyurethane products come with an outstanding range of attributes, such as exceptional wear resistance, oil resistance, and acid and alkali resistance. Additionally, they offer remarkable ozone resistance, aging resistance, and resilience in low temperatures, combined with tear and impact resistance. Their high elasticity and profound vibration absorption are perfectly suited for delivering substantial load support capacity. These versatile products find extensive applications across a wide spectrum of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, an elite material independently produced in our factory. This high-performance material is distinguished by its superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from standard metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver remarkable performance advantages over conventional materials.
The tapered self-aligning roller is masterfully designed to deliver robust support for conveyor belts and the materials they transport, acting as an integral component for ensuring the stable operation of conveyor systems. These rollers provide substantial value and efficiency during use, establishing their pivotal role in material transportation. Their exemplary product characteristics have earned them a critical position across diverse fields and industries. Over time, they have continued to evolve and excel, garnering continuous praise and admiration from users.
Our company stands at the forefront of specialized wing roller production, also known as retaining rollers or vertical rollers. These vital components connect to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are industry leaders in the production of parallel rollers, renowned for their remarkable wear resistance and ultra-low friction coefficient, which minimize belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under challenging conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC to 90ºC. With superior mechanical properties, a lightweight design, easy installation, and maintenance-free operation, they ensure smooth performance and extended service life. Our factory also provides a comprehensive suite of conveyor belt-related products to satisfy all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}