Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a revolutionary solution crafted to fulfill the broad spectrum of challenging demands posed by contemporary material handling systems.
Exceptional Durability
Crafted from superior-grade materials, our conveyor idler showcases unparalleled resistance to wear, corrosion, and impact. Engineered to endure heavy loads and continuous operation, it promises an extended service life even in the most demanding industrial settings such as mines, ports, and extensive manufacturing facilities.
Precision Engineering for Optimal Performance
Meticulously engineered, the idler maintains pristine alignment and balance, significantly curbing vibration and noise during use. This precision facilitates smoother conveyor belt movement, minimizes the risk of misalignment, and prevents early wear, amplifying the overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a meticulously crafted surface finish, our conveyor idler ensures ultra-low friction. This innovation reduces the power needed to drive the conveyor and diminishes heat production, greatly extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the vital need to minimize industrial downtime, our conveyor idler is designed for seamless installation, enabling quick and effortless replacement or enhancement of existing systems. Its modular design further streamlines maintenance, offering easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler, adaptable to numerous conveyor belt widths and types, can be tailored to meet specific project demands. From high-speed parcel sorting systems to rugged ore transport lines, and general factory conveyors, our product consistently delivers reliable performance across various applications.
Quality Assurance and After-Sales Support
We are dedicated to delivering excellence. Each conveyor idler undergoes rigorous quality assurance before shipping. Our devoted after-sales team is perpetually prepared to provide technical support, spare parts, and any assistance necessary to ensure the uninterrupted operation of your conveyor system.
Select our conveyor idler for enhanced productivity, decreased operating costs, and a more dependable material handling process.
Our polyurethane products feature a broad range of exceptional properties including resistance to wear, oil, acids, alkalis, ozone, and aging. They also excel in low temperature resilience, tear and impact resistance, high elasticity, strong vibration absorption, and substantial load support capacity. These versatile qualities render them indispensable across numerous sectors such as national defense, mining machinery, construction, chemical, textile machinery, wood processing, printing, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our advanced roller surface material, crafted from ultra-high molecular weight polyethylene pipes, surpasses traditional materials in wear and corrosion resistance, non-adhesion, and self-lubrication. Utilizing UHMW-PE, known for its superior mechanical and physical properties among engineering plastics, enhances both roller surface and seat cover, offering extraordinary performance and longevity.
Our parallel rollers are designed for excellence, boasting exceptional wear resistance and a low friction coefficient to preserve belt integrity. With superior self-lubricating capabilities, they operate without oil injection, resisting jams even under extreme conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents, and withstand shocks and vibrations, operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION: Discover the Art of Precision Craftsmanship
1. Roller Body: Meticulously Engineered for Superior Performance
(1) Our roller pipe, crafted using an advanced automatic cutting machine, ensures remarkable precision with no deformation or chips. The cut maintains exceptional perpendicularity and parallelism, delivering unmatched quality.
(2) Utilizing a specialized boring machine, each roller pipe is expertly bored at both ends for bearings installation. This process guarantees high coaxiality and seamlessly completes the end face flattening and interior angle cutting in a single operation.
(3) An anti-rust paint is meticulously applied to the inner wall of the supporting roller, offering outstanding corrosion resistance, thereby enhancing durability.
2. Roller Shaft: Precision-Perfected for Optimal Functionality
Our slot flat double end milling machine processes both ends simultaneously, ensuring perfectly symmetrical slot flats on the roller shaft.
3. Bearing: Unrivaled Quality and Longevity
1) We use only the finest domestic and international first-class brand roller bearings, ensuring reliability and superior performance.
2) Our semi-automatic quantitative filling method employs low-temperature lithium-based lubricating grease, designed to eliminate the need for future filling, and displays excellent cold resistance.
4. Sealing: Advanced Protection for Enhanced Longevity
Our innovative composite sealing structure combines non-contact labyrinth and contact Lip seals, providing remarkable waterproof and dustproof capabilities, ensuring superior sealing performance.
5. Product Assembly: Precision-Driven and Flawlessly Executed
Our assembly process uses automatic pressing technology to ensure the highest accuracy in assembling supporting rollers, guaranteeing optimal performance.
6. Welding: Precision Welding for Unmatched Structural Integrity
Our state-of-the-art fully automatic mixed gas shielded welding delivers impeccable seam quality with unmatched precision. Equipped with advanced dust removal devices, it ensures a safe, efficient, and environmentally friendly operation, promoting health and safety.
7. Coating: Innovative Coating Solutions for Lasting Protection
Utilizing a dust-free, sealed, and eco-friendly automatic coating line, our process facilitates automatic loading, unloading, coating, palletizing, and packaging, alongside effective exhaust gas treatment.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, engineered for excellence and crafted to meet diverse industrial applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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