Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of engineering excellence, crafted to perfection to support and guide conveyor belts with unparalleled precision. It ensures seamless, smooth, and efficient material transportation across your operational needs. Constructed from premium materials, this idler is a powerhouse of durability, handling heavy loads and tough working environments with ease. Its precision-engineered design significantly reduces friction and wear on conveyor belts, thereby greatly extending their lifespan and slashing maintenance costs. Tailored for ease of installation and maintenance, our Conveyor Idler is the ultimate solution for industries spanning mining, construction, and manufacturing. Experience a transformative boost in your conveyor system's efficiency with our durable and reliable Conveyor Idler.
Our state-of-the-art polyurethane products stand out with an impressive suite of advanced properties. They offer remarkable wear, oil, and acid and alkali resistance, along with superior ozone and aging resistance. Boasting low-temperature resilience, tear, and impact resistance, these products are engineered for high elasticity and exceptional vibration absorption, making them perfect for heavy load support. Their adaptability makes them indispensable across a spectrum of industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a pioneering material innovatively manufactured by our factory. Celebrated for its outstanding wear and corrosion resistance, non-adhesion, and self-lubrication, this high-performance material offers a significant edge over traditional metal rollers. With ultra-high molecular weight polyethylene (UHMW-PE), recognized for its exceptional mechanical and physical attributes among engineering plastics, both the roller surface and seat cover deliver superior performance advantages over conventional materials.
The tapered self-aligning roller is expertly crafted to offer robust support to both conveyor belts and the materials they transport, playing an indispensable role in maintaining the stable operation of conveyor systems. These rollers demonstrate immense value and effectiveness in use, ensuring their pivotal role in material transportation is preserved. Thanks to their exemplary characteristics, they have secured a crucial place across a range of fields and industries. Their continuous evolution and success have garnered ongoing user praise and admiration, ensuring their role remains vital.
We are proud to lead in the specialized production of wing rollers, also identified as retaining rollers or vertical rollers. These vital components, integral to self-aligning roller systems, are strategically installed on both sides of the conveyor belt. Wing rollers are crucial for preventing belt misalignment and ensuring operational stability and efficiency, cementing their place as indispensable in our product lineup.
We specialize in crafting parallel rollers, distinguished by their superior wear resistance and ultra-low friction coefficient, which minimize belt wear remarkably. These rollers are self-lubricating, eliminating the need for oil injection, and are designed to prevent sticking under harsh conditions. They boast anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, they perform optimally in temperatures ranging from -40ºC to 90ºC. With outstanding mechanical properties, lightweight construction, easy installation, and maintenance-free operation, these rollers ensure smooth functionality and an extended service life. Our factory also offers a wide array of conveyor belt-related products to fulfil all your operational needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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