Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Introducing our state-of-the-art conveyor idler, an exemplary solution crafted to address the intricate and challenging needs of today's sophisticated material handling systems.
Exceptional Durability
Meticulously constructed using top-tier materials, our conveyor idler showcases extraordinary resilience against wear, corrosion, and impact. It is robustly designed to endure substantial loads and continuous operation, promising an extensive service life even in the most challenging industrial conditions like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is expertly machined to ensure impeccable alignment and balance. This meticulous engineering dramatically reduces vibration and noise during operation, resulting in smoother conveyor belt movement. It also mitigates the risk of belt misalignment and premature deterioration, thereby significantly boosting the overall efficiency and reliability of your conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously designed surface finish, our conveyor idler provides exceptionally low friction. This innovation not only lowers the power consumption needed to drive the conveyor but also reduces heat generation, further extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime in industrial operations, our conveyor idler is engineered for effortless installation, enabling quick and seamless replacement or upgrade of existing idlers. Furthermore, its modular design simplifies maintenance, facilitating easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler, adaptable to a wide array of conveyor belt widths and types, can be tailored to meet specific project demands. Whether for a high-speed parcel sorting system, a heavy-duty ore transportation line, or a standard factory conveyor, our product ensures consistent and dependable performance.
Quality Assurance and After-Sales Support
Dedicated to excellence, we ensure that each conveyor idler undergoes rigorous quality control before leaving our facility. Furthermore, our committed after-sales team stands ready to provide technical support, spare parts, and any other assistance required to guarantee the uninterrupted operation of your conveyor system.
Opt for our conveyor idler and witness amplified productivity, diminished operating costs, and a more dependable material handling process.
Our polyurethane products are celebrated for their myriad outstanding properties, including resistance to wear, oil, acids and alkalis, ozone, and aging. They also excel in low temperature resistance, tear resistance, impact resistance, high elasticity, superior vibration absorption, and substantial load support capacity. These versatile features render them vital across numerous industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our pioneering roller surface material is fabricated from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional alternatives in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), noted for its exceptional mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover. Compared to traditional materials, our choice offers remarkable performance and longevity.
Our parallel rollers, engineered for excellence, offer unmatched wear resistance and a remarkably low friction coefficient, preserving belt integrity. With superior self-lubricating properties, they function without oil injection and remain free from jamming even under harsh conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and durability, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is cut using an advanced automatic cutting machine, ensuring there's no deformation or chipping of the pipe body. The cut is precise with high perpendicular fracture alignment and exceptional parallelism at both ends.
(2) The roller pipe utilizes a specialized boring machine for simultaneous boring at both ends where bearings are installed, achieving high coaxiality. This process flawlessly combines end face flattening and interior angle cutting in a single step.
(3) Anti-rust painting is applied to the inner wall of the supporting roller, providing excellent corrosion resistance.
2. Roller Shaft
A slot flat double end milling machine is employed to synchronously process both ends, ensuring the roller shaft's slot flats are perfectly symmetrical.
3. Bearing:
1) Utilizes top-tier domestic and international roller bearings for unmatched reliability.
2) Features semi-automatic, quantitative filling of low-temperature lithium-based lubricating grease, which eliminates the need for future refilling and offers outstanding cold resistance.
4. Sealing
The sealing system combines non-contact labyrinth and contact lip seals, offering exceptional waterproof and dustproof qualities with a highly effective sealing performance.
5. Product Assembly
The assembly process employs automatic pressing to guarantee precise alignment and high assembly accuracy for the supporting rollers.
6. Welding:
Utilizes fully automatic mixed gas shielded welding, delivering superior seam quality and high precision. The process includes dust removal devices, ensuring safety, efficiency, environmental friendliness, and health compliance.
7. Coating:
A state-of-the-art dust-free sealed automatic coating line is used, facilitating automatic loading, unloading, coating, palletizing, and packaging. The line also ensures harmless treatment of exhaust gases for a cleaner environment.
A comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors is available, catering to a wide array of needs and applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}