Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a beacon of superior quality and meticulous engineering, offering unparalleled support and guidance for conveyor belts. Designed to assure the effortless and efficient transition of materials, this idler is manufactured with durable materials, providing remarkable resilience against heavy loads and adverse conditions. Its precision design reduces friction and wear, significantly prolonging the conveyor belt's life and decreasing maintenance costs. User-friendly and straightforward to install and maintain, the Conveyor Idler is a perfect fit for an array of industries, such as mining, construction, and manufacturing. Experience the height of conveyor system efficiency with our dependable and long-lasting Conveyor Idler.
Our trailblazing polyurethane products are celebrated for their outstanding properties, including supreme wear resistance, oil and acid resistance, and resistance to alkalis. They also exhibit resilience against ozone, aging, and low temperatures, alongside their robust tear and impact resistance. With high elasticity and exceptional vibration absorption, they are designed for substantial load support. These adaptable products find extensive use across numerous industries, such as national defense, mining machinery, construction machinery, chemical processes, textile machinery, wood processing, printing technology, metallurgical manufacturing, agriculture, and sports equipment.
The roller surface is innovatively crafted from ultra-high molecular weight polyethylene pipe, a premium material independently produced by our factory. This material showcases outstanding wear and corrosion resistance, non-adhesion, and self-lubricating properties, surpassing conventional metal rollers. Ultra-high molecular weight polyethylene (UHMW-PE) is celebrated for its superior mechanical and physical qualities among engineering plastics, ensuring that both the roller surface and seat cover provide unmatched performance advantages over traditional materials.
The tapered self-aligning roller is meticulously crafted to deliver robust support for conveyor belts and the materials they transport, playing an integral role in ensuring the stable operation of conveyor systems. These rollers offer significant utility and efficiency in operation, establishing their critical function in material transport. Their outstanding characteristics have earned them a vital position across varied fields and industries. Over the years, they have continued to innovate and excel, drawing consistent acclaim and appreciation from users.
Our company is at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These indispensable components are linked to self-aligning brackets, essential for self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers are vital in preventing belt misalignment, ensuring operational stability and efficiency.
We specialize in producing parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, obviating the need for oil and reducing the risk of sticking under harsh conditions. They provide anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Withstanding repeated shocks and vibrations, these rollers perform efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a vast range of conveyor belt-related products to comprehensively meet your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.