Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an epitome of excellence, a top-tier component meticulously crafted to effortlessly support and guide conveyor belts, ensuring an impeccable flow of material transportation. Constructed with robust materials, this idler is engineered to withstand heavy-duty loads and challenging environments. Its precision design reduces friction and wear on conveyor belts, dramatically prolonging their lifespan and minimizing maintenance expenses. The user-friendly Conveyor Idler is easy to install and maintain, making it the ultimate choice for industries such as mining, construction, and manufacturing. Enhance your conveyor system's efficiency with our dependable and enduring Conveyor Idler.
Our pioneering polyurethane products showcase an extraordinary range of attributes, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They further offer ozone resistance, resilience against aging, and low temperature endurance, complemented by tear and impact resistance. Their exceptional elasticity and superior vibration absorption make them ideal for supporting large loads. These adaptable products find extensive applications across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is ingeniously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently developed by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from standard metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver incomparable performance benefits over traditional materials.
The tapered self-aligning roller is meticulously engineered to offer strong support for conveyor belts and the materials they transport, serving as an essential element to ensure the steady operation of conveyor systems. These rollers manifest significant value and efficacy in operation, guaranteeing their pivotal role in material handling. Their exemplary product characteristics have firmly established their indispensable role across various sectors. Over time, they have continuously evolved and thrived, garnering consistent accolades and respect from users.
Our company stands at the forefront in the specialized production of wing rollers, also recognized as retaining rollers or vertical rollers. These vital components are connected to self-aligning brackets and are crucial to the efficacy of self-aligning roller systems. Strategically mounted on both sides of the conveyor belt, wing rollers are instrumental in averting belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, which are distinguished by their remarkable wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and mitigating the risk of sticking under harsh conditions. They feature anti-static properties and exhibit resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a broad temperature range of -40ºC-90ºC. Their superior mechanical attributes, lightweight design, effortless installation, and maintenance-free operation ensure smooth performance and an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to satisfy all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.