Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, high-caliber component, thoughtfully engineered to flawlessly support and guide conveyor belts. This ensures seamless and efficient material transportation across your operations. Crafted from durable materials, this idler is robust and resilient, designed to withstand heavy loads and challenging conditions. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending its lifespan and reducing maintenance costs. User-friendly, this idler is easy to install and maintain, making it the perfect solution across industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency and reliability with our durable and dependable Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their outstanding properties, including remarkable wear resistance, oil resistance, and resistance to acid and alkali. They also showcase ozone and aging resistance, alongside resilience to low temperatures, tear, and impact. With their high elasticity and superior vibration absorption, they offer exceptional load support capacity. These versatile products find extensive application across myriad industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material that is independently produced by our factory. This material stands out due to its excellence in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, offering a superior alternative to conventional metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE)—celebrated for its superior mechanical and physical properties among engineering plastics—we ensure that both the roller surface and seat cover deliver remarkable performance advantages over traditional materials.
Our tapered self-aligning roller is masterfully designed to provide unwavering support for conveyor belts and their carried materials, serving as an essential component to ensure the stable operation of conveyor systems. These rollers exhibit significant value and effectiveness throughout their use, playing a pivotal role in material transportation. Their outstanding product features have secured their indispensable role across a multitude of fields and industries. Over time, they have continued to advance and excel, garnering ongoing praise and admiration from users worldwide.
Our company stands as a leader in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. As crucial components connected to self-aligning brackets, these rollers are vital in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a key role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We excel in crafting superior parallel rollers, distinguished by their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking under harsh conditions. They provide anti-static properties and resistance to combustion, aging, and damage from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and a long service life. Our factory also offers a comprehensive suite of conveyor belt-related products to satisfy all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.