Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the epitome of engineering sophistication with our Conveyor Idler, an extraordinary embodiment of superior craftsmanship and design. This meticulously constructed component is crafted to elevate and guide conveyor belts with unmatched precision, ensuring a seamless and smooth transit of materials. With its remarkable efficiency, this idler is engineered from the most resilient and durable materials, effortlessly managing heavy-duty loads while enduring the harshest environments. Its precision-engineered structure minimizes friction and wear, extending the lifespan of your conveyor belt and significantly cutting down maintenance expenses. Designed for ease of use, the Conveyor Idler offers straightforward installation and maintenance, becoming an indispensable asset across industries such as mining, construction, and manufacturing. Empower your conveyor system with this reliable, robust, and enduring Conveyor Idler and experience a dramatic boost in productivity.
Our advanced polyurethane products epitomize modern engineering brilliance, featuring an impressive array of outstanding characteristics. They exhibit exceptional wear and oil resistance, with formidable resilience to acids and alkalis. Furthermore, they deliver superior ozone and age resistance, maintaining durability even in low temperatures. Their robust tear resistance and exceptional impact absorption, combined with excellent elasticity and vibration damping capabilities, make them perfect for high-load applications. These versatile innovations find extensive use in a wide spectrum of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface, ingeniously crafted from ultra-high molecular weight polyethylene pipe, a proprietary innovation from our factory. This pioneering material exceeds traditional metal rollers with unmatched wear resistance, corrosion prevention, and non-stick characteristics, alongside self-lubricating properties. By utilizing the extraordinary mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), regarded as the best in its class among engineering plastics, both the roller surface and seat cover deliver superior performance. This innovative design establishes a new standard compared to conventional materials.
Unveil the engineering marvel of the tapered self-aligning roller, expertly designed to provide unwavering support to conveyor belts and their material loads. This essential component guarantees stable and efficient operation of conveyor systems, offering remarkable value and performance. These rollers, crucial for material transportation, are celebrated across a diverse array of fields and industries. As they continue to evolve, they receive widespread acclaim and appreciation from users, solidifying their reputation as indispensable components in modern industrial applications.
Our company stands as a pioneer in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are crucial to the stability of self-aligning roller systems, expertly connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play an essential role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.
We are leaders in manufacturing parallel rollers, renowned for their exceptional wear resistance and notably low friction coefficient, significantly reducing belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even in the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers perform impeccably in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical traits, lightweight build, and ease of installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to cater to every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.