Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our premium Conveyor Idler, a masterpiece of engineering designed to elevate your conveyor belt systems to new heights of efficiency and reliability. This high-quality component is crafted with precision, engineered to provide unwavering support and guidance for your conveyor belts. Its robust construction, utilizing top-tier materials, ensures it withstands even the heaviest workloads and the most demanding conditions. The precision-engineered design significantly reduces friction and wear, thereby enhancing the longevity of your conveyor belts and slashing maintenance costs. User-friendly and straightforward to install, our Conveyor Idler is the perfect solution for industries spanning mining, construction, and manufacturing. Choose our Conveyor Idler to boost your conveyor system's performance and enjoy long-lasting dependability.
Our groundbreaking polyurethane products offer an extraordinary suite of properties, tailored to meet the highest standards of industrial performance. These include remarkable wear resistance, oil resistance, and resilience against acids and alkalis, plus exceptional ozone resistance, aging resistance, and resilience in low temperatures. With incredible tear and impact resistance, combined with high elasticity and powerful vibration absorption, these products deliver superior load support capabilities. Their versatility makes them indispensable across a broad spectrum of industries, including national defense, mining machinery, construction, chemical engineering, textile production, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface is expertly fashioned from ultra-high molecular weight polyethylene pipe, a cutting-edge material we proudly produce in-house. This high-performance material is unrivaled in its wear resistance, corrosion resistance, non-adhesion, and self-lubricating qualities, setting a new standard beyond traditional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical attributes among engineering plastics, guarantees that both the roller surface and seat cover outperform conventional materials, offering unparalleled performance and longevity.
Designed with precision, the tapered self-aligning roller stands as a cornerstone in supporting both conveyor belts and the materials they transport. Its role is critical in ensuring the smooth, stable operation of conveyor systems, delivering unmatched value and efficiency. These rollers, through their exemplary characteristics, have cemented their place in diverse fields and industries, evolving over time to meet ever-changing demands. Their continued development and the unending stream of accolades they receive reflect their indispensable role and the trust they inspire across applications.
Our company leads the way in the specialized manufacture of wing rollers, also known as retaining or vertical rollers. These vital components, intricately linked to self-aligning brackets, are pivotal in maintaining the integrity of self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers are essential in averting belt misalignment, thereby ensuring consistent operational stability and optimal efficiency across diverse applications.
We specialize in crafting superior parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, crucial in minimizing belt wear. Their outstanding self-lubricating properties eliminate the necessity for oil injection, significantly reducing clogging risks under challenging conditions. These rollers boast anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. They are engineered to absorb repeated shocks and vibrations effortlessly, functioning effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical attributes, coupled with a lightweight, easy-to-install design, result in maintenance-free operation, ensuring seamless performance and extended service life. Our factory also offers a full suite of conveyor belt-related products, tailored to meet all possible requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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