Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of engineering excellence with our state-of-the-art Conveyor Idler, representing the very best in premium craftsmanship. Meticulously designed to stabilize and seamlessly guide conveyor belts, this idler promises an unrivaled material transport experience, substantially enhancing operational efficiency. Crafted from the finest, most durable materials, it effortlessly manages heavy-duty loads while standing resilient against harsh environmental conditions. With its precision-engineered design, friction and wear are minimized, extending the life of your conveyor belt and significantly reducing maintenance costs. Naturally user-friendly, the Conveyor Idler is exceptionally easy to install and maintain, making it an indispensable asset across industries like mining, construction, and manufacturing. Elevate your conveyor system's performance with our robust, reliable, and enduring Conveyor Idler.
Our cutting-edge polyurethane products stand as a testament to modern engineering innovation, boasting an impressive array of exceptional properties. They offer extraordinary wear and oil resistance, along with resilience to acids and alkalis, excelling in ozone resistance, aging resistance, and remarkable durability even in low temperatures. With outstanding tear resistance and impact absorption, their elasticity and vibration damping capabilities make them perfect for high-load applications. These versatile materials are widely applicable across various industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation produced exclusively by our factory. This advanced material outperforms traditional metal rollers with its unmatched wear resistance, corrosion prevention, non-stick properties, and self-lubricating features. Utilizing the remarkable mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the finest in its category among engineering plastics, both the roller surface and seat cover deliver superior performance, setting new benchmarks compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, expertly crafted to provide robust support for conveyor belts and their material loads. This pivotal component ensures the stable and efficient operation of conveyor systems. Delivering outstanding value and unrivaled performance, these rollers are indispensable in material transportation, acclaimed across a wide array of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, solidifying their status as essential components in modern industrial applications.
Our company stands as a leading authority in the specialized production of wing rollers, also known as retaining or vertical rollers. Essential to the integrity of self-aligning roller systems, these components are meticulously connected to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system.
We excel in manufacturing parallel rollers, celebrated for their exceptional wear resistance and exceedingly low friction coefficient, significantly reducing belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and preventing sticking, even under the toughest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers perform immaculately in temperature ranges from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.