Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is the epitome of engineering excellence, meticulously crafted to offer outstanding support and optimal guidance for conveyor belts. It ensures fluid material movement with unmatched precision. Constructed from tough, high-quality materials, this premium idler is built to withstand substantial loads and the toughest environments. Its advanced design reduces friction and minimizes belt wear, boosting belt life and trimming down maintenance expenses. Created with an emphasis on simplicity, the idler allows for straightforward installation and maintenance, making it the perfect choice for sectors like mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with our durable and dependable Conveyor Idler.
Our cutting-edge polyurethane products are packed with extraordinary attributes, offering exceptional resistance to wear, oil, and aggressive chemicals. They also provide impressive ozone and aging resistance, superb flexibility at low temperatures, alongside outstanding tear and impact resistance. With high elasticity and excellent vibration dampening, they excel in supporting heavy loads. These adaptable products find extensive use across a variety of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface features an ultra-high molecular weight polyethylene pipe, a high-performance material uniquely developed by our factory. This remarkable material offers outstanding wear and corrosion resistance, non-stick properties, and self-lubrication, distinguishing it from standard metal rollers. Utilizing UHMW-PE—celebrated for its superior mechanical and physical characteristics among engineering plastics—ensures the roller surface and seat cover provide exceptional performance benefits over conventional materials.
The tapered self-aligning roller is expertly designed to deliver strong support for conveyor belts and their loads, playing a crucial role in maintaining the reliability of conveyor systems. These rollers provide significant functionality and efficiency, underscoring their essential role in material transport. Their remarkable features have established their necessity across various industries. Over time, they have evolved and excelled, consistently receiving high acclaim from users.
Our company stands out as a leader in the specialized manufacture of wing rollers, also known as retaining rollers or vertical rollers. These critical components, associated with self-aligning brackets, are essential in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, ensuring operational stability and top performance.
We specialize in creating parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, negating the need for oiling and decreasing adhesion risks in harsh environments. They provide anti-static properties and resistance to burning, aging, and corrosion by acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers function effectively between -40ºC and 90ºC. Their superior mechanical properties, lightweight design, straightforward installation, and maintenance-free operation ensure smooth functionality and an extended lifespan. Our factory also offers a wide array of conveyor belt-related products to satisfy all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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