Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of premium quality, meticulously engineered to deliver impeccable support and guidance to conveyor belts, ensuring a seamless, smooth, and efficient material transportation process. Constructed from resilient materials, this idler is built to withstand heavy loads and thrive within challenging environments. Its precision-engineered design significantly reduces friction and wear on the conveyor belt, thereby extending its lifespan and minimizing maintenance costs. User-friendly with hassle-free installation and maintenance, this idler is the perfect solution for enhancing efficiency in various industries, such as mining, construction, and manufacturing. Elevate your conveyor system's performance with our sturdy and reliable Conveyor Idler.
Our cutting-edge polyurethane products are celebrated for their extraordinary characteristics, displaying exceptional resistance to wear, oil, acids, and alkalis. These products also boast superior resistance to ozone, aging, and low temperatures, along with impressive tear and impact resistance. Their high elasticity and remarkable ability to absorb vibrations make them ideal for substantial load support. These versatile products are extensively applied across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is masterfully constructed from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This material is distinguished by its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover deliver unmatched performance benefits over conventional materials.
The tapered self-aligning roller is expertly crafted to provide steadfast support for conveyor belts and their loads, acting as an essential component to ensure the stable operation of conveyor systems. These rollers exhibit unparalleled value and effectiveness during use, playing a crucial role in material transport. Their exceptional product features have established them as indispensable across various fields and industries. Over time, they have evolved and thrived, consistently receiving acclaim and admiration from users.
Our company leads in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These vital components, connected to self-aligning brackets, are indispensable in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, thereby guaranteeing operational stability and efficiency.
We excel in crafting parallel rollers known for their exceptional resistance to wear and ultra-low friction coefficient, ensuring minimal belt abrasion. These rollers shine with outstanding self-lubricating properties, negating the need for oil injection and reducing the risk of sticking even under harsh conditions. They offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers efficiently operate within a temperature span of -40ºC to 90ºC. Featuring superior mechanical properties, a lightweight design, easy installation, and maintenance-free operation, they ensure smooth performance and an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet every need.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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