Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents a pinnacle of engineering excellence, crafted to flawlessly support and guide conveyor belts for smooth, efficient material transportation. Made from durable, high-grade materials, this idler is robust against heavy loads and challenging environments. Its precision design minimizes friction, extending conveyor belt longevity and reducing overall maintenance costs. With user-friendly installation and maintenance features, it is the perfect choice for industries ranging from mining and construction to manufacturing. Elevate the productivity of your conveyor system with our reliable, long-lasting Conveyor Idler, delivering unmatched performance and value.
Our cutting-edge polyurethane products are engineered with an impressive suite of properties such as exceptional wear and oil resistance, acid and alkali resistance, and superior ozone and aging resistance. Their resilience in low temperatures, combined with tear and impact resistance, makes them perfect for heavy load support. With high elasticity and excellent vibration absorption, these products are indispensable across various sectors, including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface, crafted from our independently produced ultra-high molecular weight polyethylene pipe, offers extraordinary wear and corrosion resistance, non-adhesion, and self-lubrication. This high-performance material surpasses traditional metal rollers, ensuring exceptional mechanical and physical advantages. Utilizing UHMW-PE, known for its outstanding properties among engineering plastics, provides both the roller surface and seat cover with superior performance benefits over conventional materials.
The expertly designed tapered self-aligning roller provides robust support for conveyor belts and their loads, ensuring stable conveyor system operation. These rollers are invaluable for efficient material transport, with their outstanding characteristics solidifying their crucial role across diverse fields and industries. Over time, they have evolved, continuously garnering praise and admiration from users for their exceptional performance.
As leaders in the production of specialized wing rollers, also known as retaining or vertical rollers, we provide essential components for self-aligning roller systems. Strategically installed on both sides of the conveyor belt, these rollers play a vital role in maintaining belt alignment, ensuring operational stability and efficiency, and are indispensable to belt system performance.
Our expertise in producing parallel rollers is highlighted by their exceptional wear resistance and ultra-low friction coefficient, which significantly reduce belt wear. These rollers come with self-lubricating properties, eliminating the need for oil and reducing sticking risks under harsh conditions. They offer anti-static features and resist combustion, aging, and corrosion from acids, alkalis, and solvents. Able to withstand repeated shocks and vibrations, they function smoothly within -40ºC to 90ºC. With superior mechanical properties, lightweight design, and maintenance-free operation, they guarantee effective performance and extended service life. Our factory also provides a full spectrum of conveyor belt-related products to meet every demand.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.