Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a testament to premium engineering, offering an unparalleled quality component designed to deftly support and guide conveyor belts. This ensures fluid and efficient movement of materials across your industrial processes. Constructed from durable materials, this idler is a powerhouse that withstands heavy loads and severe working environments. Its precise design minimizes belt friction and wear, dramatically increasing the belt's lifespan while cutting down on maintenance expenses. User-friendly and straightforward to both install and maintain, this idler is the perfect solution for industries ranging from mining and construction to manufacturing. Trust our Conveyor Idler for enhanced efficiency and reliability in your conveyor systems.
Our avant-garde polyurethane products showcase a remarkable array of features, including outstanding resistance to wear, oil, acids, and alkalis. These products also shine with their ozone resistance, aging resilience, and low-temperature robustness. The incredible tear and impact resistance, combined with high elasticity and superior vibration absorption, make them ideal for supporting heavy loads. These versatile wonders are widely adopted across various industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface stands out, crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. This exceptional material excels in wear and corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from typical metal rollers. By leveraging ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical attributes in engineering plastics, both the roller surface and seat cover deliver outstanding performance enhancements over traditional choices.
The tapered self-aligning roller is meticulously engineered to provide strong and reliable support for conveyor belts and their loads, acting as an indispensable component for the stable operation of conveyor systems. These rollers are invaluable in their function, playing a key role in material transport. Their outstanding product features have cemented their importance across a wide array of industries. Over time, they have continuously evolved and garnered admiration and acclaim from users worldwide.
Our company stands at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These critical components are connected to self-aligning brackets and are essential to self-aligning roller systems. Carefully installed on both sides of conveyor belts, wing rollers are pivotal in preventing belt misalignment, thus ensuring operational stability and heightened efficiency.
We specialize in crafting parallel rollers that boast extraordinary wear resistance and an ultra-low friction coefficient, ensuring minimal wear on conveyor belts. These rollers are distinguished by their excellent self-lubricating properties, negating the need for oil, and minimizing sticking risks even in harsh environments. They are designed with anti-static properties and resilience against combustion, aging, and corrosion from chemicals like acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers thrive within temperature ranges of -40ºC to 90ºC. Their superior mechanical attributes, coupled with a lightweight design and maintenance-free operation, promise smooth performance and extended operational life. Our factory provides a full spectrum of conveyor belt-related products to satisfy all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.