Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an exceptional, cutting-edge solution meticulously designed to cater to the varied and stringent demands of contemporary material handling systems, ensuring seamless operations and heightened efficiency.
Exceptional Durability
Skillfully constructed with high-caliber materials, our conveyor idler boasts extraordinary resistance to wear, corrosion, and impact. It's engineered to endure substantial loads and continuous operation, even in the most rigorous industrial settings like mines, ports, and extensive manufacturing plants, promising a long-lasting service life.
Precision Engineering for Optimal Performance
Crafted with precision machining, the idler maintains impeccable alignment and balance, significantly curbing vibration and noise during operation. This precision ensures smoother conveyor belt movement and minimizes risks of belt misalignment and premature wear, thereby boosting the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and an expertly tailored surface finish, our conveyor idler provides remarkably low friction. This innovation reduces the energy required to power the conveyor and minimizes heat generation, further extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime in industrial operations, our conveyor idler is crafted for effortless installation, facilitating quick and seamless replacement or enhancement of existing idlers. Its modular design simplifies maintenance, allowing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate various conveyor belt widths and types, our idler offers customization to meet specific project needs. Whether it's employed in a high-speed parcel sorting system, a heavy-duty ore transportation line, or a general factory conveyor, our product promises consistent and dependable performance.
Quality Assurance and After-Sales Support
We are steadfast in our commitment to deliver superior quality. Each conveyor idler is subject to stringent quality control before it departs from our factory. Furthermore, our dedicated after-sales team is ever-ready to provide technical support, spare parts, and any necessary assistance to ensure your conveyor system operates flawlessly.
Opt for our conveyor idler and witness enhanced productivity, reduced operational costs, and a more reliable material handling process, paving the way for your success.
Our polyurethane products showcase a remarkable range of traits, including exceptional wear resistance, and resistance to oils, acids, alkalis, ozone, and aging. They are also resistant to low temperatures, tearing, and impacts, and offer high elasticity, superior vibration absorption, and significant load support capacity. These diverse features render them invaluable in numerous sectors such as national defense, mining machinery, construction machinery, chemical engineering, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our groundbreaking roller surface is constructed from ultra-high molecular weight polyethylene pipes, carefully extruded in-house. This advanced material excels past conventional options in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By selecting ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical attributes among engineering plastics, we significantly elevate the performance and durability of the roller surface and seat cover compared to traditional materials.
Our parallel rollers are engineered to excel, offering unmatched wear resistance and an extraordinarily low friction coefficient, safeguarding belt integrity. With exemplary self-lubricating characteristics, these rollers operate without the need for oil injection and remain free from jamming even in severe conditions. They are antistatic and resistant to combustion, aging, acids, alkalis, and organic solvents, capable of withstanding repeated shocks and vibrations, while operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operations and longevity, meeting every conveyor belt requirement within our extensive product lineup.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe employs an advanced automatic cutting machine. This ensures no deformation, maintaining the pipe body chip-free. Remarkably high perpendicularity and parallelism are achieved, ensuring a flawless cut and alignment.
(2) Precision is paramount as the roller pipe uses a specialized boring machine. This machine expertly bores both ends where bearings are housed, achieving exceptional coaxiality. The process completes face flattening and interior angle cutting in a single, seamless operation.
(3) An anti-rust painting coats the inner walls of the supporting roller, meticulously ensuring outstanding corrosion resistance.
2. Roller Shaft
Utilizing a slot flat double-end milling machine, both ends of the slot flat are precisely synchronized, delivering perfect symmetry for the roller shaft.
3. Bearing:
1) We incorporate roller bearings from top-tier domestic and international brands, promising reliability and durability.
2) With semi-automatic, precise low-temperature lithium-based grease filling, future lubrication needs are eliminated, offering excellent cold resistance.
4. Sealing
Our sealing features a composite structure combining non-contact labyrinth and contact Lip seals, providing exceptional waterproof and dustproof properties with superior sealing performance.
5. Product Assembly
We utilize automatic pressing techniques to ensure that the overall assembly of supporting rollers achieves unparalleled accuracy and reliability.
6. Welding:
Embrace the future with fully automatic mixed gas shielded welding, offering superior seam quality and precision. This process is equipped with efficient dust removal systems, ensuring safety, sustainability, and a healthy work environment.
7. Coating:
Our state-of-the-art, dust-free, sealed, eco-friendly automatic coating line streamlines processes from loading to packaging, including palletizing, while ensuring that exhaust gases are treated harmlessly.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}