Product Name: Conveyor Idler
Category: Conveyor Idler
Dive into a world of impeccable engineering with our Conveyor Idler-a masterpiece where superior craftsmanship meets pioneering design. Elevate your industrial operations as this component guides and supports conveyor belts with unmatched precision, ensuring a smooth and uninterrupted flow of materials. Crafted from the toughest and most durable materials, this idler excels under heavy-duty payloads and challenging conditions, drastically enhancing operational efficiency. Its precision-engineered design minimizes both friction and wear, extending the life of your conveyor belt while significantly cutting down on maintenance expenses. Engineered for effortless installation and maintenance, it becomes an indispensable asset across industries such as mining, construction, and manufacturing. Infuse your conveyor system with this robust and reliable Conveyor Idler, and witness a remarkable boost in productivity.
Our cutting-edge polyurethane products stand as true paragons of modern engineering, embodying a dazzling array of exceptional features. They exhibit unparalleled wear and oil resistance, paired with outstanding resilience to acids and alkalis. Moreover, they offer magnificent ozone resistance and age resistance, maintaining incredible durability even in low temperatures. With their superior tear resistance and remarkable impact absorption, their elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile marvels find extensive applications across a multitude of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the roller surface crafted from ultra-high molecular weight polyethylene pipe-an exclusive and groundbreaking innovation from our factory. Boasting unmatched wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties, this revolutionary material eclipses traditional metal rollers. Utilizing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE) known to be the finest among engineering plastics, both roller surface and seat cover deliver superior performance, setting new standards against conventional materials.
Unveil the engineering wonder of the tapered self-aligning roller, meticulously crafted to provide steadfast support for conveyor belts and their material loads. This essential component ensures the stable and efficient operation of conveyor systems, offering remarkable value and performance. Earning accolades across diverse fields and industries, these rollers are vital in material transportation. As they continue to evolve, they receive widespread appreciation and admiration from users, confirming their status as indispensable components in modern industrial applications.
Our company is a pioneer in the specialized production of wing rollers, also referred to as retaining or vertical rollers. These components are essential to maintaining the stability of self-aligning roller systems, expertly connected to self-aligning brackets and strategically placed on both sides of conveyor belts. Wing rollers are pivotal in averting belt misalignment, thus ensuring operational stability and maximizing efficiency within the conveyor system.
We specialize in the manufacture of parallel rollers, renowned for their exceptional wear resistance and notably low friction coefficient, which substantially reduces belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even in the harshest conditions. They are anti-static and exhibit resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand constant shocks and vibrations, these rollers perform impeccably in temperatures ranging from -40ºC to 90ºC. Their superior mechanical attributes, lightweight design, and ease of installation and maintenance ensure a smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.