Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our sophisticated Conveyor Idler, a top-tier, precision-engineered component that flawlessly supports and guides your conveyor belts for seamless material transport. Constructed from resilient materials, this idler is designed to withstand heavy-duty applications and the harshest conditions. Its meticulously crafted structure reduces friction and minimizes wear on the conveyor belt, prolonging its lifespan and cutting down on maintenance expenses. User-friendly in design, this idler is simple to install and maintain, rendering it an optimal solution for industries ranging from mining to construction and manufacturing. Amplify your conveyor system's efficiency with our dependable and enduring Conveyor Idler, a cornerstone for operational excellence.
Our revolutionary polyurethane products are infused with a multitude of superior qualities, such as outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They also exhibit resilience against ozone, aging, and low temperatures, paired with tear and impact resistance. With their high elasticity and remarkable vibration absorption, these products are ideal for handling substantial load capacities. Their versatility makes them indispensable across various sectors, including national defense, mining machinery, construction equipment, chemical processing, textile production, wood manufacturing, printing, metallurgy, agriculture, and sports apparatus.
The roller surface is ingeniously crafted from ultra-high molecular weight polyethylene (UHMW-PE) pipe, a high-caliber material autonomously produced by our factory. This exceptional material surpasses traditional metal rollers with its remarkable wear resistance, corrosion resistance, non-stick surface, and self-lubricating abilities. By leveraging UHMW-PE, noted for its superior mechanical and physical properties among engineering plastics, the roller surface and seat cover deliver unprecedented performance benefits over conventional materials, ensuring long-lasting efficiency and durability.
Our tapered self-aligning roller is meticulously engineered to provide formidable support for conveyor belts and their loads, serving as an essential component to maintain steady conveyor system operations. These rollers deliver considerable value and effectiveness in practice, playing a pivotal role in material handling. Their outstanding characteristics have cemented their status across numerous industries. They have continually evolved, garnering ongoing acclaim and recognition from users for their excellence.
Our company stands at the forefront in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components, essential to self-aligning roller systems, are linked to self-aligning brackets. Strategically installed on either side of the conveyor belt, wing rollers are instrumental in preventing belt misalignment, ensuring operational stability and efficiency. Their indispensable role secures the smooth and reliable performance of conveyor systems.
We specialize in manufacturing parallel rollers distinguished by exceptional wear resistance and an ultra-low friction coefficient, minimizing belt wear. These rollers exhibit remarkable self-lubricating attributes, negating the need for oil injection and minimizing sticking risk in demanding conditions. They feature anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, they function efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight construction, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}