Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the innate superiority of our Conveyor Idler, a premium, high-quality component meticulously engineered to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Crafted with durable materials, this idler is robust enough to endure heavy loads and challenging working conditions. Its precision-crafted design minimizes friction and wear on the conveyor belt, significantly extending its lifespan while reducing maintenance costs. The Conveyor Idler is user-friendly, easy to install and maintain, making it an ideal solution for various industries, including mining, construction, and manufacturing. Enhance the efficiency of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our groundbreaking polyurethane products are a testament to innovation, featuring a remarkable array of properties such as exceptional wear resistance, oil resistance, and notable resilience against acids and alkalis. They further offer superior ozone resistance, aging resistance, and low temperature resilience, coupled with tear resistance and impact resistance. Their high elasticity and potent vibration absorption make them the perfect choice for providing large load support capacity. These versatile products find extensive applications across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, exemplifying their unparalleled adaptability.
Our roller surface is a marvel of engineering, crafted from ultra-high molecular weight polyethylene pipe—a high-performance material independently produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, positioning it leagues ahead of traditional metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover deliver unparalleled performance benefits over conventional materials.
The tapered self-aligning roller, a masterpiece of engineering, is skillfully designed to provide robust support for conveyor belts and the materials they transport, acting as a pivotal component to guarantee the stable operation of conveyor systems. These rollers showcase substantial value and efficacy during use, ensuring they play a crucial role in material transportation. Their exemplary product characteristics have made them an indispensable asset across diverse fields and industries. Over time, they have continuously evolved and thrived, earning consistent praise and admiration from users.
Our company stands as an industry leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are intricately connected to self-aligning brackets and are vital in self-aligning roller systems. Installed strategically on both sides of the conveyor belt, wing rollers are instrumental in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We excel in the production of parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers boast outstanding self-lubricating properties, negating the need for oil injection and minimizing the risk of sticking under harsh conditions. They exhibit anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the resilience to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and a prolonged service life. Additionally, our factory provides a comprehensive suite of conveyor belt-related products to fulfill your every need.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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