Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component meticulously engineered to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Crafted with durable materials, this idler excels in robustness, withstanding heavy loads and challenging working conditions. Its precision-crafted design minimizes friction and wear on the conveyor belt, significantly extending its lifespan while reducing maintenance costs. User-friendly, easy to install and maintain, it's the ideal solution for industries like mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our innovative polyurethane products boast remarkable properties, including exceptional wear, oil, acid, and alkali resistance. They also offer superior ozone resistance, aging resistance, and low temperature resilience, paired with tear and impact resistance. High elasticity and strong vibration absorption make them perfect for supporting large loads. Extensively utilized across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, our products are synonymous with quality and durability.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material produced by our factory. This exceptional material excels in wear and corrosion resistance, non-adhesion, and self-lubrication, outperforming conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover offer unparalleled performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they carry, serving as a crucial component to ensure stable conveyor system operation. These rollers offer substantial value and efficacy, playing a pivotal role in material transportation. Their exemplary product characteristics have secured their essential role across diverse fields and industries, evolving and thriving to earn continuous praise and admiration from users.
Our company is a leader in the specialized production of wing rollers, often referred to as retaining or vertical rollers. Essential components in self-aligning roller systems, they are connected to self-aligning brackets. Installed strategically on both sides of the conveyor belt, wing rollers are critical in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, known for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. With outstanding self-lubricating properties, these rollers eliminate the need for oil injection, reducing the risk of sticking in harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Enduring repeated shocks and vibrations, these rollers operate effectively within temperatures of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory provides a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.