Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of engineering excellence, a high-caliber component expertly designed to provide unwavering support and seamless guidance for conveyor belts. By ensuring smooth, efficient material handling, it guarantees operational excellence. Crafted with robust materials, this idler is tailored to endure heavy-duty operations and challenging environments. Its precision-driven design significantly minimizes friction and wear, prolonging the conveyor belt's lifespan and reducing maintenance costs. User-friendly and easy to install, this idler is an ideal fit for a wide array of industries, including mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our steadfast and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are a testament to innovative engineering, showcasing an impressive spectrum of properties such as remarkable wear resistance, as well as resistance to oil, acid, and alkali. They also excel in resisting ozone effects, aging, and low temperatures while offering robust tear and impact resistance. With high elasticity and exceptional vibration absorption, they are perfectly suited for supporting substantial loads. These versatile products find widespread applications across various domains, including national defense, mining, and construction machinery, as well as chemical, textile, and printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface, expertly crafted from ultra-high molecular weight polyethylene pipe, represents a high-performance material developed uniquely by our factory. This material stands out due to its superior wear and corrosion resistance, non-adhesion, and self-lubrication, setting it apart from standard metal rollers. Leveraging ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, the roller surface and seat cover deliver significant performance enhancements over conventional materials.
The tapered self-aligning roller is a masterfully crafted component, engineered to provide robust support for conveyor belts and the materials they transport. It acts as an indispensable element in maintaining the stable functioning of conveyor systems. These rollers exhibit exceptional effectiveness and value, confirming their critical role in material transportation. Their outstanding characteristics have cemented their place across various fields and industries. Through ongoing innovation and development, they have consistently received acclaim and admiration from users.
Our company leads the charge in the specialized manufacturing of wing rollers, also known as retaining or vertical rollers. These essential components are integral to self-aligning roller systems, connected to self-aligning brackets. Strategically positioned on either side of the conveyor belt, wing rollers play a pivotal role in averting belt misalignment, thereby ensuring operational stability and heightened efficiency.
We are at the forefront of producing parallel rollers, celebrated for their extraordinary wear resistance and exceptionally low friction coefficient, which ensures minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and reducing the likelihood of sticking under challenging conditions. They offer anti-static capabilities and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers operate effectively across a temperature spectrum from -40ºC to 90ºC. With superior mechanical attributes, a lightweight design, and hassle-free installation, they promise smooth performance and an extended service life. Our factory also provides a comprehensive suite of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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