Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, high-quality component, intricately designed to provide seamless support and precise guidance for conveyor belts. This ensures flawless and efficient material transport across various operations. Built with robust, durable materials, our idler is crafted to endure heavy loads and challenging environments, embodying reliability. Its precision-engineered design minimizes friction and reduces wear on conveyor belts, significantly enhancing their lifespan while cutting down on maintenance costs. User-friendly and straightforward to install and maintain, the Conveyor Idler stands out as the perfect choice for diverse industries like mining, construction, and manufacturing. Elevate the productivity of your conveyor system with our trustworthy and resilient Conveyor Idler.
Our innovative polyurethane products are renowned for their extraordinary properties, featuring exceptional wear resistance, and resilience against oil, acid, and alkali. They also excel in resisting ozone, aging, and low temperatures, alongside offering remarkable tear and impact resistance. Their high elasticity and superior vibration absorption make them perfect for heavy load support. These versatile products are widely adopted across various industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a cutting-edge material produced exclusively by our factory. This material sets itself apart with its outstanding wear resistance, corrosion resistance, non-adhesion, and self-lubrication, elevating it beyond typical metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical attributes among engineering plastics, both the roller surface and seat cover deliver unrivaled performance and advantages over conventional materials.
The tapered self-aligning roller is meticulously engineered to provide robust support for conveyor belts and the materials they transport, serving as a pivotal component in ensuring the stable operation of conveyor systems. These rollers exhibit tremendous value and effectiveness, reinforcing their indispensable role in material transportation. Their exemplary features have cemented their importance across varied fields and industries, earning continuous admiration and praise from users through ongoing innovation and development.
Our company is a pioneer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components, integral to self-aligning roller systems, are strategically linked to self-aligning brackets. Installed on either side of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We lead in the production of parallel rollers, distinguished by their exceptional wear resistance and notably low friction coefficient, which ensures minimal belt wear. These rollers boast remarkable self-lubricating properties, eliminating the need for oil injection, and reducing the risk of sticking in challenging conditions. They offer anti-static characteristics and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical features, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.