Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an extraordinary innovation crafted to fulfill the diverse and rigorous demands of contemporary material handling systems.
Exceptional Durability
Engineered with top-tier materials, our conveyor idler boasts remarkable resistance to wear, corrosion, and impact. It's designed to endure hefty loads and continuous operations, guaranteeing prolonged service life even in the most challenging industrial conditions like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Meticulously machined for perfect alignment and balance, the idler drastically reduces vibration and noise, ensuring smooth conveyor belt operation. This precision minimizes the risk of misalignment and premature wear, enhancing overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and an expertly crafted surface finish, our conveyor idler delivers exceptionally low friction. This feature not only reduces energy consumption to power the conveyor but also lessens heat generation, thereby extending the life of both the idler and belt.
Easy Installation and Maintenance
Aware of the necessity to minimize industrial downtime, our conveyor idler is designed for effortless installation, facilitating swift and uncomplicated replacement or enhancement of existing idlers. Its modular structure simplifies maintenance, allowing seamless access to internal parts for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate various conveyor belt widths and types, our idler can be tailored to meet specific project requirements. Whether deployed in a high-speed parcel sorting setup, a robust ore transport line, or a general factory conveyor, our product guarantees consistent, reliable performance.
Quality Assurance and After-Sales Support
We pledge unmatched quality. Every conveyor idler passes rigorous quality control checks before leaving our facility. Furthermore, our after-sales team is poised to provide technical support, spare parts, and any necessary assistance to ensure your conveyor system operates flawlessly.
Choose our conveyor idler to experience heightened productivity, minimized operational costs, and a more dependable material handling operation.
Our polyurethane products exhibit diverse exceptional properties such as wear, oil, acid, alkali, ozone, and aging resistance. They also feature low temperature, tear, and impact resistance, high elasticity, strong vibration absorption, and significant load-bearing capacity. These versatile traits render them crucial across various sectors including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material, crafted from ultra-high molecular weight polyethylene pipes and extruded in-house, surpasses conventional materials in wear, corrosion resistance, non-adhesion, and self-lubrication. Utilizing UHMW-PE, known for its superior mechanical and physical properties among engineering plastics, we enhance our roller surface and seat cover. Compared to traditional materials, this selection offers remarkable performance and longevity.
Our parallel rollers are designed for excellence, delivering unmatched wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With superb self-lubricating properties, they function without oil injection and resist jamming even under harsh situations. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC. Light, easy to install, and maintenance-free, our parallel rollers assure seamless operation and durability, addressing all conveyor belt needs within our extensive product lineup.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is expertly crafted using an automatic cutting machine, ensuring precision and maintaining the pipe body's integrity without deformation or chips. The fracture is perfectly perpendicular to the pipe, and both ends are impeccably parallel, ensuring top-notch alignment.
(2) The roller pipe utilizes a specialized boring machine capable of boring both ends simultaneously where bearings are fitted. This process achieves superior coaxiality and effortlessly completes the end face flattening and internal angle cutting in a single operation.
(3) Anti-rust Painting on the inner wall of the supporting roller: A robust measure to ensure exceptional corrosion resistance, extending the longevity and performance of the roller.
2. Roller Shaft
The roller shaft is meticulously processed using a slot flat double end milling machine. This ensures that the slot flats at both ends are symmetrical, enhancing balance and stability.
3. Bearing:
1) Only the finest domestic and international first-class brand roller bearings are selected, ensuring reliability and performance.
2) Featuring semi-automatic, precisely controlled filling of low-temperature lithium-based lubricating grease, eliminating future refilling needs and offering superior cold resistance.
4. Sealing
The composite sealing structure combines non-contact labyrinth and contact Lip seals, offering exceptional waterproof and dustproof capabilities, ensuring a remarkable sealing effect.
5. Product Assembly
Employing automatic pressing technology guarantees the utmost assembly accuracy for supporting rollers, enhancing the overall product quality.
6. Welding:
Utilizing fully automatic mixed gas shielded welding ensures superior seam quality with high precision. Equipped with cutting-edge dust removal devices, this process is safe, efficient, environmentally friendly, and promotes a healthy workspace.
7. Coating:
A state-of-the-art dust-free, environmentally friendly automatic coating line handles the entire process, from automatic loading & unloading to coating, palletizing, packaging, and eco-friendly exhaust gas treatment.
A complete range of rollers, idlers, pulleys, rubber belts, and belt conveyors are available to suit every need and application, showcasing versatility and adaptability.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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