Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-performance component, masterfully crafted to effortlessly support and guide conveyor belts with exceptional efficiency and smoothness in material transport. Forged from robust, long-lasting materials, this idler is designed to endure heavy loads and challenging conditions. Its meticulously engineered design minimizes friction and wear on conveyor belts, remarkably extending their lifespan while significantly reducing maintenance costs. User-friendly and simple to install and maintain, the Conveyor Idler is the ideal choice for a wide array of industries, including mining, construction, and manufacturing. Enhance the efficiency and reliability of your conveyor system with our trustworthy and durable Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of attributes, including outstanding wear, oil, and acid-alkali resistance. Additionally, they offer superb ozone resistance, aging durability, and resilience to low temperatures, combined with excellent tear and impact resistance. Their remarkable elasticity and superior vibration absorption capabilities make them ideal for supporting substantial loads. These adaptable products find widespread application across an extensive range of sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is fashioned from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This advanced material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical attributes among engineering plastics, ensures the roller surface and seat cover deliver outstanding performance advantages over traditional materials.
The tapered self-aligning roller is expertly crafted to provide robust support for conveyor belts and their loads, serving as a crucial component to ensure the stable operation of conveyor systems. These rollers deliver exceptional value and effectiveness in use, playing a vital role in material conveyance. Their outstanding product features have solidified their essential presence across a diverse range of fields and industries. Over time, they have continued to advance and excel, earning ongoing acclaim and recognition from users.
Our company is at the forefront in the specialized manufacture of wing rollers, also referred to as retaining rollers or vertical rollers. These vital components, connected to self-aligning brackets, are essential in self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We excel in producing parallel rollers, which stand out due to their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They possess anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers perform effectively in temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee seamless performance and extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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