Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, premium-quality component precisely engineered to flawlessly support and guide conveyor belts, ensuring smooth and efficient material transport. Constructed with resilient materials, this idler is designed to withstand heavy loads and demanding work environments. With a precision-crafted design, it minimizes friction and wear on the conveyor belt, significantly extending its lifespan while reducing maintenance expenses. The Conveyor Idler is user-friendly, easy to install and maintain, making it the perfect solution for diverse industries, such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and durable Conveyor Idler.
Our pioneering polyurethane products showcase an impressive spectrum of properties, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They also provide ozone resistance, aging resistance, and resilience in low temperatures, along with tear resistance and impact resistance. Their high elasticity and superior vibration absorption make them ideal for providing substantial load support. These versatile products are extensively applied across various industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently manufactured by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver exceptional performance advantages over traditional materials.
The tapered self-aligning roller is meticulously designed to offer robust support for conveyor belts and the materials they carry, acting as an essential component to guarantee the stable operation of conveyor systems. These rollers demonstrate remarkable value and efficiency during use, ensuring they play a pivotal role in material transport. Their exemplary product characteristics have secured their essential position across various fields and industries. Over time, they have continued to evolve and thrive, garnering ongoing praise and admiration from users.
Our company leads in the specialized production of wing rollers, commonly referred to as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are vital in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under challenging conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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