Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, top-tier component expertly designed to seamlessly support and navigate conveyor belts, ensuring the highest efficiency in material transportation. Crafted from robust, durable materials, this idler is engineered to withstand significant loads and the most challenging industrial environments. Its precision-engineered design minimizes friction and wear on conveyor belts, significantly boosting their lifespan while slashing maintenance expenses. The Conveyor Idler is exceptionally user-friendly, with straightforward installation and maintenance, making it the perfect solution for diverse industries such as mining, construction, and manufacturing. Elevate your conveyor system's performance with our dependable and durable Conveyor Idler.
Our cutting-edge polyurethane products feature an exceptional spectrum of properties, including unparalleled wear resistance, oil resistance, and resistance to acids and alkalis. They also offer excellent ozone resistance, aging resistance, and resilience at low temperatures, paired with tear and impact resistance. Their high elasticity and superior vibration absorption make them ideal for supporting large loads. These versatile products find extensive applications across a wide range of industries, spanning national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material produced in-house by our factory. This material stands out with its exceptional wear resistance, corrosion resistance, non-adhesive quality, and self-lubrication, distinguishing it from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, both the roller surface and seat cover achieve superior performance advantages over conventional materials.
The tapered self-aligning roller is precisely engineered to offer robust support for conveyor belts and their transported materials, serving as a crucial component to ensure the stable operation of conveyor systems. These rollers demonstrate immense value and efficiency, securing their vital role in material transportation. Their remarkable product features have cemented their indispensable position across various industries. Continually evolving, they garner ongoing acclaim and appreciation from users.
Our company excels in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components are intricately connected to self-aligning brackets, essential in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, thereby guaranteeing operational stability and efficiency.
We specialize in the production of parallel rollers, renowned for their extraordinary wear resistance and ultra-low friction coefficient, minimizing belt wear. These rollers possess outstanding self-lubricating properties, eliminating the need for oil injection and reducing sticking risks in harsh conditions. They offer anti-static capabilities and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC-90ºC. Their excellent mechanical properties, lightweight design, straightforward installation, and maintenance-free operation ensure seamless performance and extended service life. Our factory also offers a comprehensive portfolio of conveyor belt-related products to cater to all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.