Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, high-quality component, intricately designed to seamlessly support and guide conveyor belts, ensuring smooth and efficient material handling. Crafted from robust materials, this idler is engineered to endure heavy loads and challenging conditions. Its precision-crafted structure minimizes friction and wear on the conveyor belt, significantly prolonging its lifespan while reducing maintenance costs. Simple to install and maintain, it is the ideal choice for industries such as mining, construction, and manufacturing. Elevate the performance of your conveyor system with our reliable and durable Conveyor Idler.
Our advanced polyurethane products showcase an impressive spectrum of capabilities, featuring exceptional wear, oil, and acid and alkali resistance. They also offer resilience against ozone, aging, low temperatures, as well as tear and impact resilience. With high elasticity and superior vibration absorption, they are perfect for supporting heavy loads. These versatile products are extensively utilized in a variety of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a superior material exclusively manufactured by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from standard metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its excellent mechanical and physical properties among engineering plastics, both the roller surface and seat cover offer remarkable performance benefits over conventional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and their transported materials, acting as a critical element to ensure the stable operation of conveyor systems. These rollers prove invaluable and effective during use, confirming their crucial role in material transport. Their outstanding product attributes have cemented their essential presence across a wide array of sectors and industries. Through ongoing innovation and advancement, they have earned consistent praise and acclaim from users.
Our company pioneers the specialized production of wing rollers, also recognized as retaining rollers or vertical rollers. These essential components are linked to self-aligning brackets and are pivotal in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, thereby guaranteeing operational stability and efficiency.
We lead in the manufacturing of parallel rollers, celebrated for their exceptional wear resistance and extremely low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in challenging conditions. They feature antistatic properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Able to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical qualities, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also provides a comprehensive array of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.