Product Name: Conveyor Idler
Category: Conveyor Idler
Embrace the dawn of a new operational standard with our exceptional Conveyor Idler, a true reflection of our dedication to unparalleled quality and precision craftsmanship. This impeccably designed component not only elevates but also flawlessly directs conveyor belts, guaranteeing smooth, uninterrupted material transportation. Made from premium, robust materials, it effortlessly manages the most challenging loads and stands resilient against the harshest environmental conditions. The precision-engineered design significantly reduces friction and wear, extending conveyor belt life and drastically cutting down maintenance costs. Easy to use and install, this Conveyor Idler is indispensable for industries such as mining, construction, and manufacturing. Transform your conveyor system into a powerhouse of productivity with our trustworthy, robust, and enduring Conveyor Idler and experience an unprecedented surge in efficiency.
Our state-of-the-art polyurethane products exemplify the pinnacle of modern engineering, showcasing an array of extraordinary features. These products are distinguished by their superior wear and oil resistance, alongside remarkable resilience to acids and alkalis. Additionally, they offer exceptional ozone and age resistance, maintaining robust durability even under low-temperature conditions. Their phenomenal tear resistance and outstanding impact absorption, coupled with superb elasticity and vibration damping capabilities, render them perfect for high-load applications. Serving a myriad of industries such as national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, these versatile products are truly indispensable.
Introducing our groundbreaking roller surface, crafted with ultra-high molecular weight polyethylene pipe, a unique innovation from our advanced facility. This cutting-edge material surpasses traditional metal rollers with its superior wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. Harnessing the remarkable mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), renowned as the best among engineering plastics, both the roller surface and seat cover deliver unparalleled performance, establishing a new benchmark compared to conventional materials.
Experience the marvel of engineering with our tapered self-aligning roller, meticulously designed to offer steadfast support for conveyor belts and their material loads. This critical component ensures the continuous and efficient operation of conveyor systems. Delivering unmatched value and performance, these rollers are essential for material transportation, earning commendations across a diverse range of fields and industries. As they evolve, they garner widespread praise and recognition from users, securing their status as vital elements in contemporary industrial applications.
Our company is a pioneer in the production of specialized wing rollers, commonly referred to as retaining or vertical rollers. These components are vital for maintaining the stability of self-aligning roller systems, expertly integrated with self-aligning brackets and strategically situated on either side of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and optimizing efficiency within conveyor systems.
We are trailblazers in the manufacturing of parallel rollers, celebrated for their remarkable wear resistance and extremely low friction coefficient, significantly reducing belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil applications and preventing sticking even under the most challenging conditions. They are anti-static, combustion-resistant, and resilient against aging and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers offer seamless performance in temperatures ranging from -40ºC to 90ºC. With superior mechanical properties, a lightweight build, and ease of installation and maintenance, they ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.