Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the zenith of engineering mastery with our Conveyor Idler, a sublime fusion of superior craftsmanship and innovative design. Tailored to fortify and seamlessly navigate conveyor belts, it ensures an unparalleled material transport journey, markedly boosting operational effectiveness. Crafted from the toughest, most enduring materials available, this idler effortlessly supports heavy loads and braves harsh environments. Its meticulously precision-engineered design curtails friction and wear, prolonging the lifespan of your conveyor belt while significantly cutting maintenance costs. Intuitively user-friendly, the Conveyor Idler is a breeze to install and maintain, proving itself as an essential asset for industries like mining, construction, and manufacturing. Elevate your conveyor system's performance with our robust, reliable, and enduring Conveyor Idler.
Our cutting-edge polyurethane products stand as the epitome of contemporary engineering breakthroughs, showcasing a remarkable spectrum of exceptional traits. They offer extraordinary resistance to wear and oil, withstanding acids and alkalis with ease. Furthermore, these products excel in ozone resistance, age-defiance, and outstanding durability even in low temperatures. Their exceptional tear resistance and impact absorption capabilities, combined with elasticity and vibration damping, make them perfect for high-load scenarios. These versatile wonders are widely used across diverse sectors, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the roller surface, ingeniously crafted from ultra-high molecular weight polyethylene pipe—a revolutionary advancement exclusively produced by our factory. This cutting-edge material surpasses traditional metal rollers with unmatched wear resistance, corrosion prevention, non-stick traits, and self-lubricating benefits. By harnessing the exceptional mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), celebrated as the pinnacle among engineering plastics, both the roller surface and seat cover deliver elevated performance, setting a new benchmark against conventional materials.
Unveil the engineering marvel of the tapered self-aligning roller, meticulously engineered to provide steadfast support for conveyor belts and their material loads. This crucial component ensures the stable and efficient operation of conveyor systems. Offering remarkable value and performance, these rollers are indispensable in material transportation, celebrated across a diverse array of sectors and industries. As they continue to evolve, they garner widespread acclaim and admiration from users, solidifying their status as essential components in modern industrial applications.
Our company stands as a vanguard in the specialized production of wing rollers, also known as retaining or vertical rollers. Essential to the integrity of self-aligning roller systems, these components are skillfully connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a pivotal role in averting belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system.
We are at the forefront of manufacturing parallel rollers, esteemed for their exceptional wear resistance and remarkably low friction coefficient, which significantly reduces belt wear. These rollers boast outstanding self-lubricating qualities, nullifying the need for oil and preventing sticking even in the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand continuous shocks and vibrations, these rollers perform impeccably within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight build, and straightforward installation and maintenance ensure a smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet every demand.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.