Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes unparalleled craftsmanship in manufacturing precision, offering extraordinary support and guidance for conveyor belts. Expertly engineered for efficiency, it guarantees smooth, flawless material transport across a diverse array of industries. Crafted from premium, resilient materials, this idler effortlessly tackles heavy-duty loads and withstands challenging operating environments. Its cutting-edge design reduces friction and belt wear, significantly extending belt lifespan and slashing maintenance expenses. Simple to install and upkeep, it boasts exceptional versatility for sectors such as mining, construction, and manufacturing. Discover peak performance and reliability in your conveyor systems with our exceptional Conveyor Idler, designed to redefine operational excellence.
Our cutting-edge polyurethane products feature an impressive suite of attributes, including stellar resistance against wear, oil, and harsh chemicals. These products also exhibit remarkable ozone resistance, with superior resilience against aging and low temperatures. Boasting high tear and impact resistance, they absorb vibrations effectively, making them ideal for robust load support. These versatile products see extensive application across various industries, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment, proving indispensable in a multitude of sectors.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a top-tier material manufactured exclusively in our facility. Celebrated for its outstanding wear and corrosion resistance, non-stick properties, and self-lubrication, this material surpasses traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, our roller surfaces and seat covers offer substantial benefits over conventional materials, establishing a new benchmark for performance and innovation.
The tapered self-aligning roller is ingeniously designed to offer unwavering support for conveyor belts and their loads, serving as a crucial component ensuring reliable conveyor system functionality. These rollers deliver immense value and efficiency, playing a pivotal role in material transport. Their exceptional features have earned them a vital position across numerous industries. Continuously advancing, these rollers garner consistent acclaim and trust from users, underscoring their excellence and irreplaceable nature over time, cementing their role as a cornerstone in material conveyance.
Our company leads in the production of wing rollers, also known as retaining or vertical rollers. These critical components connect to self-aligning brackets and are integral to the success of self-aligning roller systems. Positioned strategically on either side of the conveyor belt, wing rollers are essential in preventing belt misalignment, ensuring smooth and efficient conveyor operation. This in turn elevates overall productivity and reliability, reinforcing their indispensable role in optimizing conveyor system efficiency.
We specialize in crafting parallel rollers, famed for their extraordinary wear resistance and remarkably low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil and minimizing sticking risks even under demanding conditions. They are anti-static, fire-resistant, and resilient against aging and corrosion from acids, alkalis, and solvents. Built to endure repeated shocks and vibrations, they operate effectively across a temperature range of -40ºC to 90ºC. With superior mechanical qualities, lightweight construction, and maintenance-free operation, our rollers promise smooth performance and durability. Our factory offers a comprehensive range of conveyor belt-related products to meet all your operational demands, delivering unmatched quality and reliability.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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