Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component meticulously engineered to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Expertly crafted with the most durable materials, this idler is robust enough to withstand heavy loads and challenging working conditions. Its precision-crafted design minimizes friction and wear on the conveyor belt, significantly extending its lifespan while reducing maintenance costs. The Conveyor Idler is user-friendly, simple to install and maintain, making it an ideal solution for diverse industries, including mining, construction, and manufacturing. Elevate the efficiency and reliability of your conveyor system with our dependable and long-lasting Conveyor Idler.
Our innovative polyurethane products are crafted to perfection, offering an impressive array of properties such as exceptional wear resistance, oil resistance, and resistance to acids and alkalis. They also provide outstanding ozone resistance, aging resistance, and low temperature resilience, paired with superior tear resistance and impact resistance. Their remarkable elasticity and strong vibration absorption make them ideal for providing substantial load support capacity. These versatile products are extensively utilized across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, catering to a wide range of industrial needs.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it distinctly apart from conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), which is celebrated for its unmatched mechanical and physical properties among engineering plastics, both the roller surface and seat cover offer exceptional performance advantages over traditional materials, ensuring superior durability and functionality.
The tapered self-aligning roller is expertly engineered to deliver robust support for conveyor belts and the materials they transport, serving as a crucial component to ensure the stable operation of conveyor systems. These rollers exhibit substantial value and efficacy during use, solidifying their pivotal role in material transportation. Their exemplary product characteristics have secured their essential role across diverse fields and industries. Over time, they have continued to evolve and thrive, earning continuous praise and admiration from users for their reliability and performance.
Our company is a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These indispensable components are connected to self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, thereby ensuring operational stability and efficiency. Their meticulous design and construction make them vital to any conveyor system.
We excel in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to endure repeated shocks and vibrations, these rollers operate effectively within a wide temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs, offering the perfect solution for any transportation requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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