Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable, state-of-the-art solution meticulously crafted to seamlessly cater to the diverse and demanding needs of today's modern material handling systems, ensuring peak operational efficiency.
Exceptional Durability
Constructed with the finest premium-grade materials, our conveyor idler stands as a paragons of durability, offering outstanding resistance to wear, corrosion, and impact. It is expertly engineered to withstand heavy loads and ensure continuous operation, boasting a long service life even in the most challenging industrial environments, such as bustling mines, expansive ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
Our idler is precisely crafted with meticulous attention to alignment and balance. This precision engineering significantly diminishes vibrations and operation noise, resulting in smooth conveyor belt movement. It also reduces the risk of belt misalignment and premature wear, thereby amplifying the overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a meticulously crafted surface finish, our conveyor idler offers exceptional low friction. This innovation not only curtails the power needed to drive the conveyor but also mitigates heat generation, further enhancing the idler and belt's longevity.
Easy Installation and Maintenance
Recognizing the paramount importance of minimizing operational downtime, our conveyor idler is designed for effortless installation, facilitating quick, hassle-free replacement or upgrades of existing idlers. Its modular design streamlines maintenance, granting easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to suit a wide array of conveyor belt widths and types, our idler is customizable to meet specific project requirements. Whether catering to a high-speed parcel sorting system, a heavy-duty ore transportation line, or a general factory conveyor, our product guarantees consistent, reliable performance every time.
Quality Assurance and After-Sales Support
We pledge unwavering commitment to superior quality. Each conveyor idler is rigorously inspected under stringent quality control protocols before it leaves our factory. Furthermore, our dedicated after-sales team stands ready to provide technical assistance, ensure spare parts availability, and extend any necessary support for the seamless operation of your conveyor system.
Opt for our conveyor idler and revel in heightened productivity, reduced operational expenses, and a more dependable material handling process.
Our premium polyurethane products feature an array of exceptional properties including remarkable wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also offer remarkable low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and substantial load support capacity. These versatile attributes make them indispensable across numerous sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is meticulously crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional alternatives in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover. Compared to traditional materials, our choice offers exceptional advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe benefits from precision automatic cutting technology, ensuring a pristine cut without deformation or chips. Experience unmatched precision with high perpendicularity between the fracture and the pipe, coupled with superior parallelism at both ends.
(2) Elevate your roller's performance as our roller pipe is crafted with a specialized boring machine, achieving simultaneous bore at both ends for bearings. Enjoy high coaxiality and seamless end face flattening and interior angle cutting, all in a single operation.
(3) Our meticulous Anti-rust Painting on the inner wall of the supporting roller guarantees exceptional corrosion resistance, prolonging the life of your rollers.
2. Roller Shaft
Utilizing a slot flat double end milling machine, the roller shaft is processed with symmetry perfection, ensuring that the slot flat at both ends is precisely aligned.
3. Bearing:
1) We employ premium roller bearings from top domestic and international brands, ensuring durability and reliability.
2) Experience seamless lubrication with our semi-automatic quantitative filling of low-temperature lithium-based grease, eliminating future needs for additional filling while providing excellent cold resistance.
4. Sealing
Our state-of-the-art sealing features a composite structure of non-contact labyrinth and contact Lip, providing exceptional waterproof and dustproof capabilities with remarkable sealing efficiency.
5. Product Assembly
Through advanced automatic pressing technology, we ensure precise assembly accuracy for all supporting rollers, delivering consistency and excellence in performance.
6. Welding:
Our cutting-edge fully automatic mixed gas shielded welding process ensures superior seam quality and precision, enhanced by efficient dust removal systems for a safe, eco-friendly, and health-conscious operation.
7. Coating:
Our innovative dust-free sealed automatic coating line offers an eco-friendly solution with automated loading, unloading, coating, palletizing, and packaging, alongside harmless exhaust gas treatment.
Discover our extensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, each crafted to meet your diverse needs and elevate your operations.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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