Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as a remarkable solution meticulously crafted to address the multifaceted and demanding requirements of contemporary material handling systems. With its exceptional design and functionality, it seamlessly integrates into any operational environment.
Exceptional Durability
Built from top-tier materials, our conveyor idler showcases extraordinary resistance to wear, corrosion, and impact. It is purposefully engineered to endure heavy loads and continuous operation, promising an extended service life in even the most challenging industrial settings such as mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is precisely machined to maintain impeccable alignment and balance, dramatically reducing vibration and noise during use. This precision ensures smoother conveyor belt movement, minimizes the risk of belt misalignment, and prevents premature wear, thereby significantly enhancing the efficiency and reliability of the entire conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler delivers impressively low friction. This feature not only cuts down the power consumption needed to propel the conveyor but also reduces heat generation, greatly extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical importance of minimizing downtime, our conveyor idler is designed for effortless installation, allowing for swift and uncomplicated replacement or upgrading of existing idlers. Its modular construction simplifies maintenance, offering easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Compatible with a broad range of conveyor belt widths and types, our idler can be tailored to meet specific project needs. Whether it's a rapid parcel sorting system, a heavy-duty ore transportation line, or a general industrial conveyor, our product consistently delivers reliable and dependable performance.
Quality Assurance and After-Sales Support
Our unwavering commitment to delivering superior quality means every conveyor idler undergoes rigorous quality control checks before dispatch. Furthermore, our dedicated after-sales team is always on hand to provide technical support, spare parts, and other assistance to ensure the flawless operation of your conveyor system.
Choose our conveyor idler to experience increased productivity, lower operating costs, and a more reliable material handling process.
Our polyurethane products feature an impressive suite of properties such as wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. In addition, they offer excellent low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and substantial load support. These versatile attributes make them essential in a multitude of sectors, including national defense, mining, construction machinery, chemical machinery, textile, wood processing, printing machinery, metallurgy, agriculture, and sports equipment.
Our advanced roller surface material is expertly crafted from ultra-high molecular weight polyethylene pipes, skillfully extruded in-house. This material outperforms conventional options with superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication properties. By harnessing the exceptional mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), we significantly enhance the roller surface and seat cover, offering unmatched performance and longevity compared to traditional materials.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and a remarkably low friction coefficient, which preserves belt integrity. With superb self-lubricating properties, they function smoothly without oil injection and are immune to jamming under harsh conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while operating efficiently in temperatures ranging from -40ºC to 90ºC. Light, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and durability, meeting all conveyor belt needs within our comprehensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipes are precision-crafted using an automatic cutting machine, ensuring a pristine cut with no deformation or residual chips. The cuts exhibit exceptional perpendicularity to the pipe, and the parallelism between both ends is unmatched.
(2) The roller pipe is processed with a specialized boring machine, brilliantly boring both ends for bearings with impeccable coaxiality. This efficient process completes end face flattening and interior angle cutting in a single, seamless operation.
(3) We apply an advanced anti-rust painting technique to the inner wall of the supporting roller, guaranteeing superior corrosion resistance.
2. Roller Shaft
Utilizing a slot flat double end milling machine, we process the slot flat at both ends synchronously, ensuring perfect symmetry and balance of the roller shaft.
3. Bearing:
1) Our range includes top-tier domestic and international brand roller bearings, delivering exceptional performance.
2) Featuring semi-automatic quantitative filling with low-temperature lithium-based lubricating grease, our bearings are maintenance-free and exhibit excellent cold resistance.
4. Sealing
Our innovative composite sealing structure combines non-contact labyrinth and contact lip design for outstanding waterproof and dustproof performance, ensuring superior sealing efficiency.
5. Product Assembly
We employ automatic pressing technology to ensure precise and accurate assembly of supporting rollers, enhancing overall product reliability.
6. Welding:
Employing fully automatic mixed gas shielded welding, we achieve excellent seam quality and precision. Our process is complemented by dust removal systems, making it safe, efficient, eco-friendly, and healthy.
7. Coating:
Our state-of-the-art dust-free sealed automatic coating line ensures seamless operations from loading to packaging, with eco-friendly exhaust gas treatment, setting a new standard for coating efficiency.
A comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors is available to meet diverse industrial needs:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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