Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of premium quality and engineering excellence. This high-performance component is designed to seamlessly support and guide conveyor belts, ensuring flawless and efficient material transport. Constructed from the most durable materials, the idler withstands heavy loads and the toughest working environments with ease. Its precision-engineered design reduces friction and wear on the conveyor belt, dramatically extending its lifespan and slashing maintenance costs. User-friendly installation and maintenance make it the perfect choice across industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable, long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are engineered with an impressive spectrum of properties, boasting remarkable wear resistance, oil resistance, and formidable resilience against acids and alkalis. These products stand out with their ozone and aging resistance, low-temperature toughness, and impressive tear and impact resistance. Featuring high elasticity and exceptional vibration absorption, they provide robust load support capacity. These versatile solutions find applications across a myriad of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a material that stands out for its high-performance attributes, produced independently by our factory. This advanced material not only excels in wear and corrosion resistance but also offers unique non-adhesion and self-lubrication characteristics, surpassing traditional metal rollers. Utilizing UHMW-PE, known for its unmatched mechanical and physical properties among engineering plastics, ensures the roller surface and seat cover deliver superior performance advantages over conventional materials.
The expertly designed tapered self-aligning roller is crafted to deliver unwavering support for conveyor belts and transported materials, ensuring consistent, stable operations. As a pivotal component, it guarantees material transportation efficiency and efficacy. These rollers are celebrated for their exemplary product characteristics, securing their essential status across a variety of fields and industries. As they continue to advance and adapt, they have consistently garnered praise and admiration from satisfied users.
Our company leads in the specialized production of wing rollers, also known as retaining or vertical rollers. These indispensable components, linked to self-aligning brackets, play a critical role in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are vital in preventing belt misalignment and ensuring operational stability and efficiency.
We are renowned for producing parallel rollers, which are defined by their outstanding wear resistance and extremely low friction coefficient, minimizing belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and significantly reducing the risk of sticking under harsh conditions. Equipped with anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, they effectively handle repeated shocks and vibrations. Operational within a temperature range of -40ºC to 90ºC, these rollers provide superior mechanical performance, lightweight construction, and effortless installation, all while being maintenance-free. Our factory also offers a comprehensive suite of conveyor belt-related products tailored to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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