Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes the zenith of manufacturing prowess, meticulously crafted to provide unparalleled support and direction for conveyor belts. Engineered for supreme efficiency, it assures flawless and uninterrupted material transport across a spectrum of industries. Constructed from premium-grade, resilient materials, this idler is adept at managing substantial loads and withstanding rigorous operational environments. Its cutting-edge design significantly reduces friction and belt attrition, thereby exponentially extending belt lifespan and markedly lowering maintenance expenses. Simple to install and maintain, it offers adaptability for industries such as mining, construction, and manufacturing. Elevate your conveyor systems to peak performance and dependability with our formidable Conveyor Idler.
Our cutting-edge polyurethane products showcase an impressive range of characteristics, such as exceptional resistance to wear, oil, and aggressive chemicals. They also demonstrate remarkable resilience to ozone, alongside superb endurance against aging and low temperatures. With outstanding tear and impact resistance, they effectively absorb vibrations, making them ideal for significant load support. These highly versatile products are extensively utilized across a variety of sectors, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly engineered from ultra-high molecular weight polyethylene pipe, a premium material exclusively manufactured in our facility. Celebrated for its remarkable wear and corrosion resistance, non-stick characteristics, and self-lubrication, this material surpasses traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its unmatched mechanical and physical properties among engineering plastics, our roller surfaces and seat covers provide exceptional benefits over conventional materials, establishing a new benchmark for performance.
The tapered self-aligning roller is brilliantly constructed to deliver unwavering support for conveyor belts and their loads, playing a pivotal role in ensuring the reliable functionality of conveyor systems. These rollers offer immense value and efficiency, being instrumental in material conveyance. Their exceptional features have cemented their indispensable status across numerous industries. Continuously evolving and enhancing, these rollers consistently receive recognition and trust from users, confirming their excellence and essential nature over time.
Our company leads the production of wing rollers, also referred to as retaining or vertical rollers. These essential components connect seamlessly to self-aligning brackets and are crucial to the success of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are fundamental in preventing belt misalignment, assuring smooth and efficient conveyor operation, thereby elevating overall productivity and reliability.
We specialize in crafting parallel rollers, celebrated for their extraordinary wear resistance and exceptionally low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil and reducing the risk of sticking even under challenging conditions. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Designed to withstand repeated shocks and vibrations, they perform effectively across a temperature range of -40ºC to 90ºC. With superior mechanical traits, lightweight construction, and maintenance-free operation, our rollers guarantee smooth performance and longevity. Furthermore, our factory offers a comprehensive range of conveyor belt-related products to meet all your operational requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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