Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of premium engineering, crafted to perfection for the seamless support and guidance of conveyor belts. Its design promises an effortless flow of materials, boosting the efficiency of industrial operations. Built with the finest materials, this idler stands as a robust pillar capable of withstanding the heaviest loads and the most challenging environments. Its precision-engineered design drastically reduces friction and wear, thereby extending the conveyor belt's lifespan while slashing maintenance expenses. User-friendly and designed for ease, it is a breeze to install and maintain, making it the go-to choice for industries like mining, construction, and manufacturing. Elevate your conveyor system's performance and reliability with our exceptional Conveyor Idler, engineered for endurance and efficiency.
Our cutting-edge polyurethane products are a testament to advanced engineering, offering a suite of remarkable properties including superior wear, oil, and acid-alkali resistance. They also provide outstanding resilience against ozone, aging, and low temperatures, complemented by impressive tear and impact resistance. Their high elasticity and exceptional vibration absorption capabilities make them perfect for heavy load support. These versatile marvels find widespread application across a variety of sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, offering unparalleled performance and reliability.
The roller surface, crafted from premium ultra-high molecular weight polyethylene pipe, showcases a high-performance material exclusively produced by our factory. This material shines in its wear and corrosion resistance, non-adhesion, and self-lubricating capabilities, setting a new benchmark for roller technology. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical traits among engineering plastics, we ensure that both the roller surface and seat cover deliver unmatched performance advantages over traditional metal components.
The tapered self-aligning roller is a masterstroke of engineering, meticulously designed to offer robust support to conveyor belts and their loads. Serving as a linchpin in ensuring the smooth and stable operation of conveyor systems, these rollers deliver substantial value and efficacy. Their superior product characteristics have secured their indispensable role across a multitude of fields and industries. Over time, they have continued to evolve, achieving new heights of praise and admiration from dedicated users.
Our company stands at the forefront of specialized wing roller production, also known as retaining rollers or vertical rollers. These integral components are seamlessly connected to self-aligning brackets, forming the backbone of self-aligning roller systems. Strategically installed on either side of conveyor belts, wing rollers play a crucial role in preventing misalignment, thereby ensuring operational stability and enhancing overall system efficiency.
We excel in the creation of parallel rollers, distinguished by their remarkable wear resistance and ultra-low friction coefficient, guaranteeing minimal belt wear. These rollers boast outstanding self-lubricating properties, removing the need for oil injection and reducing sticking risks even under the harshest conditions. They offer impressive anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of handling repeated shocks and vibrations, these rollers function perfectly within a temperature spectrum of -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure impeccable performance and a prolonged service life. Our factory proudly offers a comprehensive range of conveyor belt-related products, catering to all your industrial needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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