Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of engineering excellence, crafted to perfectly support and guide conveyor belts, ensuring seamless material flow and optimal operational efficiency. Constructed from high-grade, durable materials, this idler is built to withstand even the most demanding loads and harshest environments. Its precision-crafted design is engineered to minimize friction and wear on conveyor belts, significantly extending their lifespan, while slashing maintenance costs. Not only is the Conveyor Idler effortlessly easy to install and maintain, but it also presents an ideal solution for industries such as mining, construction, and manufacturing. Elevate your conveyor system's performance with our dependable and long-lasting Conveyor Idler.
Our innovative polyurethane products are heralded for their remarkable properties, offering exceptional resistance to wear, oil, acids, and alkalis. They also feature outstanding ozone resistance, aging resilience, and low-temperature performance, coupled with superb tear and impact resistance. With high elasticity and excellent vibration absorption, these products are adept at supporting substantial loads, making them invaluable across a multitude of industries. From national defense to mining machinery, construction, chemical industries, textile, wood processing, printing, metallurgical manufacturing, agriculture, and sports equipment, these versatile products consistently deliver exceptional performance.
The roller surface is engineered using ultra-high molecular weight polyethylene pipe, a premier material exclusively manufactured by our facility. This material is distinguished by its superior wear and corrosion resistance, non-adhesion, and self-lubricating properties, significantly outperforming traditional metal rollers. The utilization of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for the finest mechanical and physical attributes among engineering plastics, ensures that the roller surface and seat cover deliver unmatched performance superiority over conventional materials.
The tapered self-aligning roller is masterfully designed to provide steadfast support for conveyor belts and the materials they transport, serving as an integral element to ensure the steady operation of conveyor systems. These rollers are renowned for their substantial value and efficiency during operation, essential for consistent material transport. Their outstanding features have secured their indispensable status across a variety of industries. These rollers have continuously evolved, earning sustained accolades and admiration from users.
Our company stands at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These crucial components are intricately connected to self-aligning brackets and play a vital role in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers are instrumental in preventing belt misalignment, thereby ensuring unwavering operational stability and peak efficiency.
We specialize in producing parallel rollers that are distinguished by their superior wear resistance and remarkably low friction coefficient, which ensures minimal belt wear. These rollers boast excellent self-lubricating properties, eradicating the necessity for oil injections and minimizing the risk of sticking under extreme conditions. Additionally, they offer anti-static capabilities and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and an extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to cater to all your operational needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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